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Siemens LMV51.300B2 User Manual

Siemens LMV51.300B2
327 pages
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Based on the following
software versions:
LMV50... : V10.30
LMV51... : V05.20
LMV51.3… : V05.20
LMV52.2.. : V05.20
LMV52.4... : V10.30
Int. LR module: V02.10
Int. VSD module: V01.50
AZL52...: V05.10
PLL52...: V01.50
CC1P7550en
22.05.2018
Building Technologies
LMV50… / LMV51... / LMV52…
Burner management system for forced draft
burners with the main functions:
- Burner control
- Fuel-air ration control
- Boiler controller / load controller
LMV50…
with specific functions for industrial applications
LMV52...
with additional O2 trim control
Basic Documentation
The LMV5 and this Basic Documentation are intended for OEMs which integrate
the burner controls in their products!

Table of Contents

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Siemens LMV51.300B2 Specifications

General IconGeneral
BrandSiemens
ModelLMV51.300B2
CategoryControl Unit
LanguageEnglish

Summary

LMV50… / LMV51... / LMV52… Burner management system

LMV52... with additional O2 trim control

Describes the LMV52's capability for additional O2 trim control for enhanced efficiency.

1 Safety notes

1.1 Warnings

Essential warnings for safe operation, installation, and service of the LMV5 system.

1.3 Installation notes

Notes on electrical wiring, installation practices, and compliance with safety regulations.

1.6 Setting and parameterization notes

Guidelines for adjusting and setting parameters to ensure correct operation and safety.

4 Burner control

4.1 Description of inputs and outputs

Detailed description of the burner control's inputs and outputs, including flame signal and digital inputs.

4.1.1 Flame signal input and flame detector

Details on connection facilities for various flame detectors like QRI, ionization probe, QRB, QRA.

4.1.1.2 Separate flame supervision (only LMV50 / LMV52)

Covers separate flame supervision capabilities for LMV50 and LMV52, including parameter settings.

4.1.3 External flame supervision (LMV50 / LMV52)

How to perform flame supervision using an external, approved flame safeguard.

4.1.5 Digital inputs

Description of various digital inputs used for safety and control functions.

4.1.5.1 Safety loop / burner flange (X3-04 pin 1 / X3-03 pin 1)

Details on the safety loop input, its function, and typical contacts included.

4.1.5.2 Manual lockout / reset

Procedures for manually locking the system and resetting lockouts or faults.

4.1.5.8 Gas pressure switch - valve proving or valve closure contacts (X9-03 pin 2)

Configuration options for gas pressure switch, valve proving, or CPI inputs.

4.1.6 Digital outputs

Description of safety-related (SI) and non-safety-related (No-SI) digital outputs.

4.2 Control sequence

Details on the burner control sequence and its stages.

4.2.1.2 Reaction time for loss of flame / safety time in operation

Setting reaction time for flame loss and safety time during operation.

4.2.2 Gas valve proving

Procedure and parameters for gas valve proving, active only during gas firing.

6 Fuel-air ratio control (FARC)

6.1 Actuator addresses

Defines addresses assigned to dampers and actuators for fuel-air ratio control.

6.2 Activating / deactivating the actuators

Procedures for activating or deactivating actuators, including auxiliary and VSD functions.

6.4 Control sequence

Description of the control sequence and how actuators advance through program phases.

6.5 Position check, dynamic safety time

Definition of safety time for fuel-air ratio control and its dynamic implementation.

7 Boiler controller / load controller

7.1 General

Overview of the LMV5's integrated PID boiler temperature or pressure controller.

7.3 Operating modes load controller

Details on operating modes for load controllers, including internal, external, and BACS configurations.

7.3.1 Manual / automatic burner startup

Defining burner operation mode as manual, automatic, or off, and related parameters.

7.4 Control (characteristics)

Load controller operating modes (modulating, multistage) and electronic fuel-air ratio control.

7.4.1 Integrated 2-position controller (R = ON/OFF)

Details of the integrated 2-position controller and its heat request information.

7.4.2 Modulating control

Functionality of modulating control, including PID algorithm and examples.

7.4.2.1 Manual setting of the PID control parameters

How to manually set PID parameters like proportional band, integral action time, and derivative action time.

7.4.2.2 Adaption / self-setting of PID controller parameters

Using the adaption function for PID parameters based on acquired system data.

7.4.3 Multistage control

Configuration for 2-stage or 3-stage operation and load-dependent activation of stages.

7.5 Actual values (X)

Definition of sensors and their activation/deactivation for temperature limiter function.

7.6 Setpoints (W)

Adjusting 2 setpoints (W1, W2) via AZL5 and external contacts.

7.7 Integrated temperature limiter function

Safety-related function to limit temperature, working like a 2-position controller.

7.8 Cold start thermal shock protection (CSTP)

Function to protect against thermal shock during cold starts, with modulating and multistage control.

7.8.1 Cold start thermal shock protection – modulating operation

Setting output steps for CSTP in modulating operation, defining stages and load values.

7.8.2 Cold start thermal shock protection – multistage operation

CSTP for multistage control, defining output steps based on burner stages and locking options.

8 Display and operating unit AZL5

8.1 Assignment of AZL5 terminals

Details the assignment of terminals for CAN, COM1, and COM2 interfaces on the AZL5.

8.2 Ports of the AZL5

Describes the three ports (LMV5 CAN, PC RS-232, BACS e-bus) and their functions.

8.2.2 Interface to BACS

Communication with BACS via data link and external bus interface (COM2).

8.3 Displays and settings

Overview of displays and settings available on the AZL5.

8.3.1 Menu structure

Visual representation of the AZL5 menu structure for navigation and parameter access.

8.3.2 Display of normal operation

Important displays in normal operation, including examples of lockout and start prevention messages.

8.3.3 Lockout and error messages

Information on lockout and error messages, including examples of their display.

8.3.4 Standard parameterizations (inclusive entry of password)

Procedure for selecting main menu items and entering passwords for parameter access.

8.3.5 Addressing / function assignment of actuators

How to address actuators and assign their functions via the AZL5 menu.

8.3.6 Setting the fuel-air ratio control curves

Detailed guide on parameterizing fuel-air ratio control curves using various methods.

8.3.6.1 Adjusting the curves by introducing or editing an individual point

Method for editing individual curvepoints by acknowledging the pointer and selecting points.

8.3.6.2 Curve setting via manual operation

Adjusting burner curves in manual operation with optional point storage.

8.3.7 Adaption of the load controller's PID parameters

Sequence steps for adapting PID parameters (self-setting) of the load controller.

8.4 TÜV test

Information on the TÜV test function, including loss-of-flame and safety limit thermostat tests.

9 Commissioning instructions for the LMV5

9.1 Basic configuration

Step-by-step guide for basic system configuration, including burner identification and fuel train selection.

9.2 Settings for gas-fired operation

Setting fuel-air ratio control for gas-fired operation, including program stops and ignition positions.

9.3 Settings for multistage oil-fired operation

Settings for multistage oil-fired operation, covering fuel changeover and operation mode.

13 Mounting , electrical installation and service

13.1 Power supply to the LMV5

Details on powering the LMV5 via external transformer AGG5.2 and bus topology.

13.3 Electrical installation and service

General notes on electrical installation, wiring practices, and safety precautions.

13.3.1 Power supply to the LMV5

Details on powering the LMV5 via external transformer AGG5.2 and bus topology.

13.4 Duties of the authorized inspector

Responsibilities of authorized inspectors regarding compliance, component specifications, and checks.

14 Duties of the authorized inspector

Correct parameterization of the system

Documentation of parameterized values for fuel-air ratio control and O2 trim control.

Fuel-air ratio control system

Importance of setting values for actuators, fuel types, and combustion air for correct operation.

15 Technical data

15.1 LMV5 and AZL5

Technical specifications for LMV5 and AZL5, including mains voltage, frequency, and power consumption.

15.2 Loads on terminals, cable lengths and cross-sectional areas

Details on loads on terminals, primary/unit fuses, and mains supply characteristics.

18 VSD module

18.1 VSD module

Detailed description of the VSD module's functionality and connections.

18.1.1 Inputs / outputs

Description of inputs and outputs for the VSD module, including motor speed and release contact.

18.1.2 Configuring the VSD

Configuration steps for the VSD module, including acceleration/deceleration ramps and motor speed.

18.1.3 Configuring speed acquisition

How to configure the speed sensor and motor speed acquisition for the VSD.

18.1.4 Speed standardization

Automatic measurement function for standardizing VSD speed, including parameter settings.

19 O2 trim control with LMV52 and PLL52

19.1 General

Introduction to LMV52 features including O2 trim control, VSD control, and QGO20/PLL52 integration.

19.2 Functioning principle of O2 trim control

How the O2 trim control system reduces combustion air based on control deviation.

19.4 O2 trim control

Operating modes of O2 trim controller and alarm, including activation and deactivation.

19.4.1 Operating modes of O2 trim controller / O2 alarm

Activating/deactivating O2 trim control or alarm via parameter settings and operating modes.

19.5 O2 alarm

Using O2 alarm with or without O2 trim control, defining thresholds for min/max values.

19.5.2 Switch-off criteria of the O2 alarm

Criteria for O2 minimum and maximum value alarms and reactions based on operating mode.

19.6.1 O2 Sensor test

Procedure to detect aging of the QGO20 sensor by measuring internal resistance.

19.8 PLL52 O2 module

Connecting PLL52 and QGO20 for residual oxygen control on LMV52.

19.9 Configuring the PLL52

Configuring connected sensors (QGO20, air/flue gas temp sensors) via AZL5.

19.10.1 Actuators / VSDs

Activating/deactivating actuators and VSDs, parameterizing air-influencing actuators for O2 trim control.

19.11 Commissioning the O2 trim control system

Step-by-step instructions for commissioning the O2 trim control system.

19.11.1 Setting fuel-air ratio control

Adjusting ratio control curves, ensuring excess O2, and parameterizing loads proportionally.

19.11.2 Setting the O2 alarm

Adjusting O2 alarm settings, initially deactivating it to avoid undesired responses.

19.11.5 Setting O2 trim control

Setting O2 trim control, ensuring O2 alarm is active, and adjusting parameters like LowfireAdaptPtNo.

19.12 Setting notes

19.12.2 Setting fuel-air ratio control

Setting excess O2 and ensuring linear O2 value progression between curvepoints.

19.12.3 Setting the O2 trim controller

Setting O2 min. value, ensuring adequate distance from O2 setpoint, and adjusting under same conditions.

20 Flue gas recirculation (FGR) function (LMV50/LMV51.3/LMV52)

20.1 Function principle of flue gas recirculation (FGR)

How FGR reduces NOx content by feeding flue gas back to combustion chamber.

20.3 Setting electronic fuel-air ratio control in connection with flue gas recirculation (FGR)

Setting fuel-air ratio control with FGR, including modes without and with temperature compensation.

20.3.2 Settings in temperature-compensated mode (only LMV52.4)

Setting FGR curves in temperature-compensated mode for LMV52.4.

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