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Siemens LMV52.200B2 User Manual

Siemens LMV52.200B2
327 pages
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Based on the following
software versions:
LMV50... : V10.30
LMV51... : V05.20
LMV51.3… : V05.20
LMV52.2.. : V05.20
LMV52.4... : V10.30
Int. LR module: V02.10
Int. VSD module: V01.50
AZL52...: V05.10
PLL52...: V01.50
CC1P7550en
22.05.2018
Building Technologies
LMV50… / LMV51... / LMV52…
Burner management system for forced draft
burners with the main functions:
- Burner control
- Fuel-air ration control
- Boiler controller / load controller
LMV50…
with specific functions for industrial applications
LMV52...
with additional O2 trim control
Basic Documentation
The LMV5 and this Basic Documentation are intended for OEMs which integrate
the burner controls in their products!

Table of Contents

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Siemens LMV52.200B2 Specifications

General IconGeneral
TypeControl Unit
SeriesLMV5
ModelLMV52.200B2
Frequency50/60 Hz
Protection ClassIP40
Supply Voltage220...240 VAC
Power Consumption20 VA
ApplicationSingle-burner control for gas and oil burners
Flame SafeguardIntegrated
CommunicationModbus, BACnet
Ambient Temperature-20 to +60 °C

Summary

LMV50… / LMV51... / LMV52… Burner management system for forced draft burners

1 Safety notes

1.1 Warnings

Critical warnings to prevent injury, damage, or explosion during operation.

1.2 Mounting notes

Guidelines for correct installation and mounting of the LMV5 unit.

1.3 Installation notes

Notes on electrical wiring, cable routing, and compliance with standards.

1.6 Setting and parameterization notes

Important notes for adjusting fuel-air ratio control and parameter settings.

2 General

2.1 Brief description

Overview of the LMV5 system components and their functions.

4 Burner control

4.1 Description of inputs and outputs

Characteristics of burner control inputs and outputs, including flame detectors.

4.1.1 Flame signal input and flame detector

Details on available flame detection methods and their connection.

4.1.5 Digital inputs

Description of various digital inputs for safety and control functions.

4.1.6 Digital outputs

Description of safety-related and non-safety-related digital outputs.

4.2 Control sequence

Detailed overview of the burner control sequence and its phases.

4.2.2 Gas valve proving

Functionality ensuring gas valves are not opened and ignition is off when a leak is detected.

5 Sequence diagrams

6 Fuel-air ratio control (FARC)

6.1 Actuator addresses

Mapping of actuator functions to specific addresses for LMV5 variants.

6.2 Activating / deactivating the actuators

Procedures for enabling or disabling actuators based on application and fuel type.

6.4 Control sequence

How program phases are controlled by the burner and advance with fuel-air ratio control.

6.5 Position check, dynamic safety time

Defining and checking safety time for fuel-air ratio control deviations.

7 Boiler controller / load controller

7.1 General

Overview of the integrated PID boiler controller and its operation modes.

7.3 Operating modes load controller

Using internal, external, or BACS load controllers with the LMV5.

7.3.1 Manual / automatic burner startup

Defining burner operation as manual, automatic, or off.

7.4 Control (characteristics)

Load controller operating modes: Modulating or Multistage.

7.4.2 Modulating control

Automatic modulating operation for gas and manual setting for oil.

7.4.2.1 Manual setting of the PID control parameters

Manually adjusting PID parameters for proportional band, integral action time, and derivative action time.

7.4.2.2 Adaption / self-setting of PID controller parameters

Automatic adjustment of PID parameters based on system characteristics.

7.4.3 Multistage control

Configuration for 2-stage or 3-stage burners, reducing switching frequency.

7.6 Setpoints (W)

Adjusting and switching between two setpoints (W1, W2) for temperature or load control.

7.7 Integrated temperature limiter function

Safety-related function to limit temperature and prevent overheating.

7.8 Cold start thermal shock protection (CSTP)

Protection against thermal shock during cold starts by stepwise increasing output.

8 Display and operating unit AZL5

8.1 Assignment of AZL5 terminals

Pin assignments for CAN, COM1 (PC), and COM2 (BACS) interfaces.

8.3.3 Lockout and error messages

Display formats for lockout, error history, and safety phase messages.

8.3.5 Addressing / function assignment of actuators

Process for addressing actuators and assigning their functions within the system.

8.3.6 Setting the fuel-air ratio control curves

Parameterizing curves for fuel-air ratio control, including gas and oil settings.

8.3.7 Adaption of the load controller's PID parameters

Automatic self-setting of PID controller parameters for optimal load control.

8.4 TÜV test

Performing loss-of-flame and safety limit thermostat tests.

9 Commissioning instructions for the LMV5

9.1 Basic configuration

Initial setup steps including burner identification and fuel train selection.

9.5 Configuring the load controller

Configuring the load controller with different operating modes and sensor inputs.

9.6 Control parameters of the load controller

Defining control parameters via standard sets, manual setting, or automatic adaptation.

9.6.1 Cold start thermal shock protection (CSTP)

Protection against thermal shock during cold starts by stepwise increasing output.

10 Connection terminals / coding of connectors

11 Description of connection terminals (AC 120 V)

12 Description of connection terminals (AC 230 V)

X3-01 to X4-03

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X5-01 to X6-03

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X7-01 to X7-03

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X8-01 to X9-03

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X10-01 to X10-03

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X50 to X52

Terminal descriptions, symbols, safety class, I/O, and electrical ratings for AC 230 V.

X60 to X63

Terminal descriptions for temperature/pressure controllers and current output.

13 Mounting , electrical installation and service

Installation

Guidelines for proper mounting, protection degree, and ambient temperature.

Electrical connections and wiring

Rules for wiring, separation of sections, and cable specifications.

13.1 Power supply to the LMV5

Information on powering the LMV5 unit using the AGG5.2 transformer.

14 Duties of the authorized inspector

Correct parameterization of the system

Documenting fuel-air ratio control and O2 trim control parameters.

15 Technical data

18 VSD module

18.1.2 Configuring the VSD

Steps for configuring the VSD based on motor type and ramps.

18.1.4 Speed standardization

Automatic process for standardizing motor speed to 0-100% range.

19 O2 trim control with LMV52 and PLL52

19.2 Functioning principle of O2 trim control

How O2 trim control reduces combustion air based on control deviation.

19.4 O2 trim control

Operating modes for O2 trim controller and O2 alarm functions.

19.8 PLL52 O2 module

Connecting the PLL52 module for residual oxygen control with LMV52.

19.11 Commissioning the O2 trim control system

Step-by-step guide for setting fuel-air ratio control and O2 alarm.

19.11.5 Setting O2 trim control

Procedure for setting O2 trim control parameters and ensuring correct fuel-air ratio.

20 Flue gas recirculation (FGR) function (LMV50/LMV51.3/LMV52)

20.1 Function principle of flue gas recirculation (FGR)

How FGR reduces NOx by feeding flue gas back to the combustion chamber.

20.2 Parameter for the flue gas recirculation (FGR) function

Parameters defining FGR operating modes and their functions.

20.3 Setting electronic fuel-air ratio control in connection with flue gas recirculation (FGR)

Setting FARC with FGR, including modes without or with temperature compensation.

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