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Siemens LMV3 series User Manual

Siemens LMV3 series
224 pages
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Combustion Controls
LMV3...
Linkageless Burner
Management System
www.scccombustion.com

Table of Contents

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Siemens LMV3 series Specifications

General IconGeneral
BrandSiemens
ModelLMV3 series
CategoryControl Unit
LanguageEnglish

Summary

Section 1 Overview

Section 1-1: Overview

The LMV3 Burner / Boiler Management System is ideal for steam boilers, hot water boilers, thermal fluid heaters, and industrial burners.

Section 1-2: LMV3 System Builder

Details components needed to build an LMV3 system, including base units, displays, and cables.

Section 1-3: Mounting

Provides instructions and dimensions for mounting the LMV3 controller unit.

Section 1-4: Important Safety Notes

Crucial safety guidelines for operating, maintaining, and modifying the LMV3 system.

Section 1-5: Approvals

Lists the standards and approvals the LMV3 system has obtained.

Section 2 Wiring

Section 2-1: Wiring Introduction

Introduces wiring concepts for the LMV3, covering terminals and common applications.

Grounds

Explains the two types of grounds: Protective Earth (PE) and Reference Ground (GND).

Section 2-2: LMV3 Terminal Descriptions

Details the terminal layout and functions for the LMV3 controller.

Section 2-3: AGM60 Terminal Descriptions

Details the terminal layout and functions for the AGM60 dual fuel module.

Section 2-4: Wiring Diagrams

Provides various wiring diagrams for LMV3 system components and configurations.

Section 3 Parameters

Parameter Organization

Explains the parameter structure, access levels, and grouping of LMV3 parameters.

Sequence Diagrams

Illustrates input/output terminal status across various burner sequence phases.

Section 4 Commissioning

Pre-Requisites for Basic LMV3 Systems

Essential checks and conditions required before commissioning the LMV3 system.

Pre-Requisites for LMV3 Systems with a VSD

Specific prerequisites for commissioning LMV3 systems equipped with Variable Speed Drives.

Configuring (Parameterization) with Default Parameter Set

Guideline for setting up LMV3 parameters from a default set for initial operation.

Actuator Referencing and Setup

Procedure for setting actuator direction of rotation and reference points.

Transferring Parameter Sets Using AZL Display

Steps for copying parameter sets between LMV3 units using the AZL display.

Suggested Initial Light-off Procedure

Step-by-step guide for the initial light-off and tuning of the LMV3 system.

Suggested Ratio Control Curve Commissioning

Procedure for setting up fuel-to-air ratio curves for optimal burner performance.

Additional Tips for Commissioning

Provides extra advice and considerations for a successful commissioning process.

Section 5 VSD

Introduction to VSD Control

Explains the use of Variable Speed Drive (VSD) for combustion air blower control.

VFD and AC Induction Motor Fundamentals

Covers basic principles of Variable Frequency Drives and AC induction motors.

Line Reactors and VFD Considerations

Discusses the use and recommendations for line reactors with VFDs.

Output Wiring and Load Reactors

Details output wiring practices and the use of load reactors for VFDs.

Shaft Current and Braking Resistors

Explains shaft current issues and the role of braking resistors with VFDs.

Types of VFDs and Configuration

Covers VFD types (Vector, Volt/Hz) and general configuration guidelines.

Brushless DC Blowers (PWM Blowers)

Details the use and characteristics of brushless DC (PWM) blowers with the LMV3.

Centrifugal Blower Fundamentals

Explains basic operating principles of centrifugal blowers relevant to LMV3 control.

Standardizing the LMV3 for VSD Speed

Procedure for standardizing the LMV3 to accurately read blower speed.

Blower Speed Monitoring Bands

Defines tolerance bands for monitoring blower speed during operation.

Blower Speed Response during Operation

Describes how blower speed is managed and responds during acceleration and deceleration.

VSD Control Setup: Parallel Positioning

Procedure for setting up VSD control in a parallel positioning application.

VSD Speed Shift Setup Procedure

Steps for configuring and using VSD speed shift for fuel-to-air ratio trimming.

Tips for Burners with VSD Speed Shift

Additional tips for optimizing VSD speed shift implementation.

Additional Tips for Burners with VSD Control

General advice and best practices for VSD control in burner applications.

Section 6 Troubleshooting

Section 6-1: Troubleshooting Introduction

Introduction to troubleshooting the LMV3, explaining fault codes and history.

6-2: Complete Error Code List

Detailed list of error codes, meanings, and corrective actions for LMV3 system faults.

Section 7 Modbus

Modbus General Principles

Covers Modbus connection, master-slave principle, and data transmission.

Checksum and Error Handling

Explains CRC16 checksum for error detection and handling erroneous Modbus accesses.

Temporal Process of Modbus Communication

Details the timing and sequence of Modbus data inquiries and responses.

Modbus Communication Timing and Limits

Covers communication timing, slave handling, response time, and message limits.

Modbus Functions and Addresses

Lists supported Modbus functions and the address map for LMV3 parameters.

Modbus Address Cross-Reference: Inputs

Cross-references Modbus addresses for LMV3 inputs to their designations.

Modbus Address Cross-Reference: Outputs

Cross-references Modbus addresses for LMV3 outputs to their designations.

Modbus Address Cross-Reference: Parameters

Cross-references Modbus addresses to LMV3 parameters for various functions.

Modbus Data Legend and Types

Defines data formats, access types, and ranges used in Modbus communication.

Modbus Communication Event Handling

Covers handling of Modbus communication timeouts and preselected outputs.

Modbus with ACS410/AZL2... and Error Handling

Discusses Modbus interaction with ACS410/AZL2 and error handling procedures.

Section 8 ACS410

Section 8-1: ACS410 Software Introduction

Introduction to the ACS410 software, its capabilities, and system requirements.

Section 8-2: Software Installation

Step-by-step guide for installing the ACS410 software and drivers on a PC.

Section 8-3: Connecting to a PC

Procedure for establishing communication between the LMV3 and a PC via interface module.

Section 8-4: Saving a Parameter Set to a PC

Procedure for backing up LMV3 parameter sets to a PC using ACS410 software.

Section 8-5: Uploading a Parameter Set to an LMV3

Procedure for restoring parameter sets from a PC to an LMV3 using ACS410 software.

Section 8-6: Creating an LMV3 Startup Report

Steps for generating, saving, and printing a comprehensive LMV3 startup report.

Section 8-7: Saving and Viewing Trends

Procedure for saving and viewing system behavior trends using ACS410 software.

Section 8-8: Viewing the Status Screen

Guide to viewing the LMV3 inputs, outputs, and operating state via ACS410 status screen.

Appendix A Application Guide

Application Guide Description

Overview of the LMV3 Application Guide, covering programming, wiring, and operation examples.

Fresh Air Damper Application

Details wiring, operation, and notes for integrating a fresh air damper with the LMV3.

Hot Standby on Steam Boiler with RWF55

Procedure for setting up hot standby on a steam boiler using LMV3 and RWF55 controller.

Low Fire Hold with RWF55 Application

Introduction to using RWF55 for low fire hold to prevent boiler thermal shock.

Low Fire Hold: Steam Boiler with Analog Output

Procedure for implementing low fire hold on a steam boiler with RWF55 analog output.

Low Fire Hold: Hot Water Boiler with Analog Output

Procedure for implementing low fire hold on a hot water boiler with RWF55 analog output.

Low Fire Hold: Steam Boiler with 3-position Output

Procedure for implementing low fire hold on a steam boiler with RWF55 3-position output (LMV37).

Low Fire Hold: Hot Water Boiler with 3-position Output

Procedure for implementing low fire hold on a hot water boiler with RWF55 3-position output (LMV37).

Low Fire Hold Operation and Example

Explains the operation and provides an example for low fire hold with RWF55.

Pilot Valve Proving Introduction and Procedure

Introduction and procedure for performing pilot valve leakage tests.

Pilot Valve Proving: Option 1

Details Option 1 for pilot valve proving on startup with SKP25s.

Pilot Valve Proving: Option 2

Details Option 2 for pilot valve proving with SKP25 on main gas train, solenoids on pilot.

Pilot Valve Proving: Option 3

Details Option 3 for pilot valve proving on startup and main valve proving on shutdown.

Purge Proving Introduction and Procedure

Introduction and procedure for purge proving using pressure switches or damper end switches.

Purge Proving Operation

Explains the operation of the purge proving sequence with the LMV3.

Revert to Pilot - LMV37 Introduction and Procedure

Introduction and procedure for the LMV37's revert to pilot feature.

Revert to Pilot - LMV37 Sequence of Operation

Details the sequence of operation for the LMV37's revert to pilot function.

Revert to Pilot - LMV37 Operation Example

Provides an example of critical RWF55 settings for the revert to pilot operation.

Revert to Pilot - LMV37 Important Notes

Key considerations and notes regarding the LMV37's revert to pilot function.

Stack Damper Application

Details wiring, operation, and notes for integrating a stack damper with the LMV3.

Stack Damper Operation and Notes

Explains the operation and important notes for the stack damper system.

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