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Siemens LMV37.400A2 User Manual

Siemens LMV37.400A2
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Software version
V03.10
CC1P7546en
01.12.2009
Building Technologies
HVAC Products
LMV37.4...
Basic unit with integrated air-fuel ratio control for
forced draft burners
Basic Documentation
The LMV37.4... and this Basic Documentation are intended for OEMs which integrate the units in their
products!

Table of Contents

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Siemens LMV37.400A2 Specifications

General IconGeneral
BrandSiemens
ModelLMV37.400A2
CategoryControl Unit
LanguageEnglish

Summary

LMV37.4... Basic Unit with Integrated Air-Fuel Ratio Control

Basic Documentation

Overview of the LMV37.4... unit and its intended use.

Safety Notes and Warnings

Warning Notes

Important safety instructions and warnings for handling and operating the LMV37.4... unit.

Mounting Notes

Guidelines and requirements for the correct mechanical installation and securing of the LMV37.4... unit.

Installation Notes

Key considerations and procedures for electrical and mechanical installation of the LMV37.4... unit.

Electrical Connection of the LMV37.4...

Details on low-voltage connections (SELV, PELV, FELV) for the LMV37.4... unit.

Electrical Connection of Flame Detectors

Guidelines for connecting flame detectors, ensuring signal integrity and safety.

Commissioning Notes

Essential checks and procedures for commissioning the LMV37.4... system and its components.

Setting and Parameter Setting Notes

Important considerations for setting parameters and configuring the air-fuel ratio control system.

Standards and Certificates

List of relevant standards, directives, and certifications applicable to the LMV37.4... unit.

Service Notes

Information on unit handling for service, including fuse replacement procedures.

Life Cycle Information

Details on the designed lifetime of the LMV3... burner management system.

Disposal Notes

Guidelines for the proper disposal of the unit in accordance with environmental regulations.

System Overview and Functionality

System Make-up and Function Description

Overview of the LMV37.4... burner management system and its integrated components.

System Configuration for Europe

Specific information for Europe regarding flame detectors and operation modes with LMV37.4...

System Configuration for North America

Specific information for North America regarding flame detectors and operation modes with LMV37.4...

General System Information

General operation and parameterization of the burner management system via AZL2... or PC tool.

Type Summary of LMV37.4...

Summary of LMV37.4... product numbers, mains voltage, parameter sets, and flame detector compatibility.

Technical Data and Specifications

LMV37.4... Basic Unit Specifications

Technical specifications for the LMV37.4... basic unit, including mains voltage, frequency, and safety class.

Terminal Loading Inputs

Specifications for terminal loading of inputs, including voltage, current, and contact recommendations.

Terminal Loading Outputs

Specifications for terminal loading of outputs, including nominal voltage, current, and power factor.

Analog Output and Power Output X74.3

Accuracy specifications for the analog output and power output (X74.3).

Cable Length Specifications

Maximum permissible cable lengths for various connections to the LMV37.4... unit.

Cross-Sectional Areas

Requirements for cross-sectional areas of power lines and other cables connected to the LMV37.4...

AGV50 Signal Cable Connection

Details on the AGV50... signal cable, including color, conductor, length, and supplier.

Environmental Conditions

Environmental conditions (storage, transport, operation) for climatic, mechanical, temperature, and humidity parameters.

Flame Detector Specifications

Information and specifications for different types of flame detectors used with the LMV37.4... system.

Ionization Probe Details

Technical details and operational characteristics of the ionization probe flame detector.

UV-Flame Detectors

Cautionary notes and technical data references for UV-Flame detectors.

Photoresistive Detectors (QRB...)

Specifications and notes for photoresistive detectors (QRB...), including threshold values.

Blue-Flame Detectors (QRC...)

Information on blue-flame detectors (QRC...), including flame intensity check and voltage operation.

Dimensions and Basic Unit Description

LMV37.4... Dimensions

Detailed dimensional drawings of the LMV37.4... unit, including all key measurements.

Basic Unit: Inputs and Outputs

Overview of the key inputs and outputs of the LMV37.4... basic unit and their functions.

Flame Detector Inputs

General conditions for displaying flame on AZL2... and parameter settings for flame detector selection.

Flame Detection Analysis

Description of error codes and parameters related to loss of flame, extraneous light, and safety times.

Flame Detector Supervision

Explanation of how the LMV37.4... checks flame detector inputs for short-circuits during operation.

Digital Inputs and Functions

Safety Loop Input (X3-04)

Details on the safety loop input, its function, and associated error codes.

Burner Flange Input (X3-03)

Description of the burner flange end switch input and its role in the safety loop.

External Controller Input (ON/OFF)

Function of the external controller input for heat requests (ON/OFF).

External Controller Inputs (Stage Control)

Description of inputs for external controllers to manage stages or open/close functions.

Air Pressure Switch Input (APS X3-02)

Function of the air pressure switch input, including caution notes for OEM.

Pressure Switch for Valve Proving (P LT X9-04)

Details on the pressure switch input for valve proving on gas operation.

Minimum Gas/Oil Pressure Switch Input

Description of pressure switch inputs for minimum gas/oil pressure and start release.

Setting Pressure Switch Test Time

Information on setting parameters for the oil pressure switch test timing.

Max Gas Pressure / POC Input

Function of pressure switch-max and POC inputs for gas and oil systems.

Reset Input (X8-04)

Description of the reset input for resetting or manually locking the basic unit.

Digital Outputs and Functions

Alarm Output (No-SI X3-05)

Function of the alarm output for indicating lockout or start prevention.

Fan Motor Contactor Output (SI X3-05)

Details on the fan motor contactor output for controlling the fan power.

Fan Continuous Purging Output (X3-05)

Description of the fan continuous purging output connection.

Ignition Output (Z) (SI X4-02)

Function of the ignition output for connecting ignition transformers or modules.

Fuel Valve Outputs

Description of outputs for connecting gas or oil fuel valves.

Safety Valve Output (SV X6-03)

Function of the safety valve output for oil shutoff or liquefied gas.

Operation Indication Output (X8-04)

Description of the output for indicating operation, connected parallel to the fuel valve.

Program Sequence and Time Parameters

Program Sequence Overview

Overview of the burner program sequence and how parameters adapt it to applications.

Time Parameters for Program Sequence

List of time parameters used to match fuel train characteristics to application requirements.

Valve Proving Functionality

Details on the valve proving function for gas valves to detect leaks and prevent opening.

Valve Proving with Separate Pressure Switch

Procedure and diagram for valve proving using a separate pressure switch.

Valve Proving via Pressure Switch-min-gas

Impact of valve proving via pressure switch-min-gas on the program sequence.

Lockout Phase (Phase 00)

Description of the lockout phase, its functions, and manual reset requirement.

Safety Phase (Phase 01)

Details on the safety phase, an intermediate step before lockout, and its dynamic duration.

Special Functions During Program Sequence

Overview of special functions that can be activated during the burner program sequence.

Reset and Manual Lockout

Methods for resetting the system or manually locking it, including options via AZL2... and terminals.

Alarm Upon Start Prevention

Functionality for indicating start preventions via the alarm output and distinguishing from lockouts.

Possible Start Preventions

List and explanation of various conditions that can lead to start prevention.

Repetition Counter Functionality

Explanation of repetition counters for errors and their impact on lockout.

Start Without Prepurging (EN 676)

Conditions and parameters for starting without prepurging, as per EN 676.

Gas Shortage Program

Description of the gas shortage program and its interaction with valve proving.

Program Stop Function

How to use the program stop function to simplify burner settings and commissioning.

Forced Intermittent Operation

Details on the forced intermittent operation feature, which shuts down the unit periodically.

Low-Fire Shutdown Mechanism

How electronic air-fuel ratio control manages low-fire shutdown when no heat is requested.

Continuous Fan Operation

Explanation of connecting the fan motor for continuous purging and checking air pressure switches.

Loss-of-Flame Test (TÜV Test)

Procedure for verifying flame loss detection time for burner approval (TÜV test).

Fuel Trains and Sequence Diagrams

Fuel Train Application Examples

Illustrations and explanations of different fuel train configurations and operating modes.

Sequence Diagrams Overview

Explanation of phase numbers and their relation to process data in sequence diagrams.

Gas Direct Ignition Sequence

Sequence diagram and explanation for gas direct ignition operating modes.

Gas Pilot Ignition 1 Sequence

Sequence diagram and explanation for gas pilot ignition 1 operating modes.

Gas Pilot Ignition 2 Sequence

Sequence diagram and explanation for gas pilot ignition 2 operating modes.

Light Oil Direct Ignition Sequences

Sequence diagrams for light oil direct ignition in multistage modes.

Legend for Sequence Diagrams

Explanation of symbols, parameters, and time assignments used in the sequence diagrams.

Operating Mode Selection

Connecting to Load Controllers

Controller Connection via Contact X5-03 (Terminal 1)

Details on the priority input for external heat requests via a contact.

External Load Controller via Contacts X5-03

Connecting external load controllers via contacts for modulating and multistage operation.

Load Controller via Building Automation (X92)

Connecting the LMV37.4... to building automation systems via the COM X92 port.

Manual Output Control

How to set manual output control via the display unit or the PC tool.

Output with Curve Settings

Description of the output used for setting curves and approaching the ignition point.

Analog Input Load Control (X64.1 / X64.2)

Connecting external load controllers using analog inputs for controlling burner output.

Prioritization of Power Sources

How the system automatically detects and selects available power sources based on priority.

Emergency Operation with Multiple Load Controllers

Implementing emergency operation by utilizing load controller prioritization.

Manual Control Mode

Switching to manual operation when external load controllers are not in use.

Electronic Air-Fuel Ratio Control

General Principles of Air-Fuel Ratio Control

General principles of electronic air-fuel ratio control, actuator connection, and output regulation.

Actuator Behavior Outside Operation

How actuators behave outside the running position, approaching different positions based on program phase.

Actuator Running Speed

Information on actuator running speed and VSD ramp speed adjustment.

No-Load Position Settings

Parameters for setting the no-load position for actuators and VSD.

Prepurging Position Settings

Parameters for setting prepurging positions and speeds, including gas/oil activation.

Ignition Position Configuration

Description of the ignition position and its parameterization.

Postpurging Position Settings

Parameters for setting postpurging positions and speeds for actuators and VSD.

Modulating Operation Explained

Operating principles and capabilities of modulating mode, including actuator and VSD control.

Defining Air-Fuel Ratio Curves

How air-fuel ratio curves are defined using 10 curvepoints and their assignment.

Running Speed and Curve Slope

Information on running speed, maximum positioning angles, and speed changes between curvepoints.

Entering the Running Position

Process of entering the running position after ignition and following defined curves.

Running Position Adjustments

How burner output is adjusted between stages in the running position.

Restricting Modulation Range

Parameters for defining new low-fire and high-fire positions to restrict the modulation range.

Setting Minimum and Maximum Output

Procedure for setting minimum and maximum output values after defining curve settings.

Multistage Operation Modes

Explanation of multistage operation modes (2-stage, 3-stage) for oil burners.

Defining Multistage Curves

Defining air-fuel ratio control curves via static output points and switch-on/off points.

Multistage Running Speed

Information on running speed for air actuators and VSD in multistage operation.

Adjusting Multistage Output

Detailed explanation of how the system adjusts output between stages, including switch-on/off points.

Transition to Running Position

Process of changing from ignition position to the running position of stage 1.

Running Position in Multistage

How burner output is adjusted between stages in the running position.

Restricting Multistage Modulation Range

Parameters for restricting modulation range for stages 1, 2, or 3.

End of Running Position Logic

System behavior when there is no more heat request, switching to low-fire and shutting down.

Parameter Setting Notes for Air-Fuel Control

Crucial notes for setting the electronic air-fuel ratio control system and parameter responsibilities.

Actuator Operation and Monitoring

Actuators X53 / X54 Overview

Information on connecting and operating actuators (fuel and air) with the LMV37.4... system.

Actuator Function Principle

Explanation of how actuators are driven by stepper motors and monitored by an optical incremental transducer.

Actuator Angle Definitions

Specifications for angles and angular ranges of relevant actuators.

Actuator Referencing Procedure

Procedure for actuator referencing after power-on and at shutdown to ensure correct position feedback.

Reference Travel Details

Details on reference travel types and parameter settings for unambiguous range determination.

Actuator Direction of Rotation Settings

How to select the direction of rotation for SQM3... actuators and fixed directions for SQN1... actuators.

Monitoring Actuator Positions

How actuator positions are monitored using an optical incremental transducer and error detection bands.

Adjusting Error Detection Band

Procedure for changing the error detection band for actuators requiring greater tolerances.

Forced Travel Functionality

How forced travel is used to detect errors when actuators maintain the same position for long periods.

Detection of Open-Circuit in Actuators

Monitoring the connecting line for open-circuit to ensure position feedback is received.

Protection Against Actuator Mix-up

Methods to detect actuator mixup through appropriate mounting and reference point usage.

Proposal for Actuator Mix-up Implementation

Steps for implementing actuator mixup detection, including parameterization and mechanical stops.

Fan Control Systems

Fan Control Function Principle

How VSD or PWM fan control is accomplished via DC 0-10 V interface and safety-related speed feedback.

Activating VSD / PWM Fan

How to activate the VSD or PWM fan in any of the available operating modes.

VSD Control via Interface X74.3

Control of the VSD via a voltage interface, including release contact requirements.

PWM Fan Control via Interface X64.3

Control of PWM fans using the PWM voltage interface X64.3.

Safe Separation for Fan Control

Ensuring safe separation for PWM fan control inputs/outputs and necessary power supplies.

Ramp Time Settings for Fan Control

Setting ramp times for acceleration and deceleration of PWM fan control and VSD.

Fan Speed Acquisition Methods

Methods for acquiring fan speed using proximity switches and Hall generators.

Speed Acquisition with Proximity Switch

How speed is acquired using an inductive proximity switch and sensor disk.

Speed Acquisition with Hall Generator

Requirements for acquiring speed via a Hall generator for safety-related applications.

Fan Speed Control Logic

How the LMV37.4... controls fan motor speed to the setpoint and potential control range limitations.

Fan Speed Supervision and Safety

Monitoring fan speed for safety, including corrective actions and safety shutdown initiation.

VSD Parameterization Guide

Steps for parameterizing the VSD, including setting maximum frequency and ramp times.

Fan Speed Standardization Process

Procedure for standardizing fan speeds between 0-100% for consistent signal handling.

Fan Motor Control with Pneumatic Air-Fuel Ratio

Using the control path for fan motors with pneumatic air-fuel ratio control.

EMC Compliance for VSDs

Information on EMC tests and compliance for VSDs used with the LMV37.4... system.

Terminal Descriptions for Fan Control

Description of terminals for VSD module X74 and PWM fan X74/X64.

VSD Module Terminal Layout

Terminal assignment for the VSD module X74.

PWM Fan Terminal Layout

Terminal assignment for PWM fans connected via X74 and X64.

Power Output and Fuel Metering

Power Output X74.3 Functionality

Details on the power output feature as an alternative to VSD control.

Safe Separation for Power Output

Ensuring safe separation for power output, necessitating external power supply.

Power Output: Modulating Operation

Actual values, voltages, and curvepoints for modulating operation using power output.

Power Output: 2-Stage Operation

Actual values, voltages, and curvepoints for 2-stage operation using power output.

Power Output: 3-Stage Operation

Actual values, voltages, and curvepoints for 3-stage operation using power output.

Fuel Meter Input X75.1 / X75.2

Connecting a fuel meter to acquire the amount of fuel burnt.

Fuel Meter Configuration

Configuration steps for fuel meters, including types and pulses per volume unit.

Fuel Meter Types

Information on types of fuel meters compatible with the LMV37.4... system.

Pulses Per Volume Unit Configuration

Parameterizing the number of pulses per volume unit for accurate fuel measurement.

Reading and Resetting Meter Readings

How to read and reset accumulated fuel volume readings.

Fuel Throughput Calculation

Continuous calculation of current fuel throughput and factors affecting it.

Fuel Throughput Configuration

Configuring fuel throughput calculation based on connected fuel meter's pulse valency.

Reading Fuel Throughput

How to read current fuel throughput values from the service menu.

Inputs and Outputs Overview

Special Features and System Connections

Burner Identification (ID) Feature

Requirement for assigning a unique burner identification for backup and restore operations.

Connection to Superposed Systems

Connecting the LMV37.4... to external systems like building automation.

Building Automation System Integration

How communication with BAC systems is achieved via COM X92 interface and Modbus.

Modbus Communication Settings

Configuration settings for Modbus communication, including device address, baud rate, and parity.

PC Software ACS410 Functionality

Functionality of the ACS410 PC software for system operation, configuration, and parameter management.

Error Handling and History

Error History Management

Information on how the LMV37.4... stores and displays error history.

Error Classes and Severity

Subdivision of errors into classes based on the severity of the switch-off response.

Error History Structure

Details on the structure of the error history, including current error state and deletion methods.

Lifecycle Function Notification

Notification and display of errors when the unit's lifecycle threshold is exceeded.

AZL2... Unit Operation and Safety

Safety Notes for AZL2... Unit Usage

Crucial safety notes for preventing fire, explosions, and damage when using the AZL2... display and operating unit.

AZL2... Unit Description and Controls

Overview of the AZL2... unit's display elements and the function of each button.

AZL2... Display Symbols Explained

Explanation of the various symbols displayed on the AZL2... unit.

AZL2... Display Brightness Adjustment

How to adjust the display brightness using a specific parameter.

Special Functions on AZL2...

Description of special functions like manual lockout and manual control of output.

Manual Lockout Procedure

Procedure for manually locking the basic unit using button combinations.

Manual Control of Output

How to manually control the burner output via the display unit.

Menu Operation Timeout Settings

Setting the timeout for automatically leaving the parameter setting level.

Backup and Restore Functionality

How to create and restore backup data sets of unit settings using the AZL2... unit.

Creating a Backup Data Set

Steps for creating a backup data set, including parameters for reading backup information.

Performing a Backup

Step-by-step guide on how to perform a backup of the unit's settings.

Restoring a Backup Data Set

Step-by-step guide on how to restore a backup data set to the unit.

Basic Unit Operation via AZL2...

Normal Display Mode

Description of the standard display in normal operation and navigation to other levels.

Display in Standby Mode

How the unit is displayed when in standby mode.

Startup and Shutdown Displays

Information on displays during startup/shutdown, including program phases.

Program Phase Displays

Display of program phases and controlled components during startup.

Program Phase with Remaining Time

Display showing the current program phase and its remaining running time.

List of Phase Displays

A comprehensive list of all phase displays and their corresponding functions.

Operating Position Display

Explanation of how operating positions like 'Ignition point' and fuel stages are displayed.

Fault Status, Errors, and Info Display

How fault status messages, errors, and general information are displayed.

Error Display During Lockout

Display of errors and diagnostic codes when the unit is in lockout position.

Reset Procedure

Procedure for resetting the unit after an error occurs.

Accessing Info/Service Mode from Lockout

How to access info or service mode from the lockout state.

Error Display During Safety Shutdown

Display of error codes and diagnostic codes during a safety shutdown.

General Information Display

Display of events that do not lead to shutdown, showing error and diagnostic codes.

Start Prevention Display

Display indicating a non-programmed or improperly parameterized unit.

Safety Loop Status Display

Display indicating an open safety loop or burner flange contact.

Menu-Driven Operation and Levels

Menu-Driven Operation Overview

Explanation of accessing different operational levels via button combinations.

Assignment of Operational Levels

How to navigate between normal, info, service, and parameter levels.

Info Level Access

Accessing information about the basic unit and general operation.

Displaying Info Level Data

How to enter the info level and navigate between parameters.

Displaying Info Values (Examples)

Examples of displaying information such as identification date and number.

Identification Date Display

Procedure for displaying the identification date parameter.

Identification Number Display

Procedure for displaying the identification number parameter.

Burner Identification Display

Procedure for displaying and setting the burner identification.

Resettable Startups Display

Procedure for displaying and resetting the number of startups.

Total Startups Display

Procedure for displaying the total number of startups.

End of Info Level Indication

Indication that the end of the info level has been reached.

Service Level Operations

Service Level Access

Accessing the service level for error information, error history, and basic unit data.

Displaying Service Level Data

Procedure for entering the service level and navigating through service parameters.

Service Value Display Examples

Examples of displaying service values like number of faults and flame intensity.

Number of Faults Display

Displaying the number of faults that have occurred.

Error History Reference

Reference to section on viewing error history.

Flame Intensity Display

Displaying the flame intensity as a percentage.

End of Service Level Indication

Indication that the end of the service level has been reached.

Parameter Level Access and Settings

Parameter Level Overview

Accessing and changing parameters, which requires a password.

Entering the System Password

Step-by-step guide on how to enter passwords for heating engineer and OEM.

Entering Burner Identification

Procedure for entering the burner's identification, similar to password entry.

Changing Heating Engineer's Password

Instructions for changing the heating engineer's password.

Changing the OEM's Password

Instructions for changing the OEM's password.

Using the Parameter Level

General use of the parameter level for changing settings, especially for fuel train and air-fuel ratio.

Parameter Level Assignment

Explanation of how parameters are assigned to different operational levels.

Parameters with Direct Display

How to access and modify parameters that do not have an index and are displayed directly.

Example: Parameter 208 (Program Stop)

Detailed guide on setting parameter 208 (Program stop) for basic units.

Parameters Without Direct Display

How to access and modify parameters with an index that are not displayed directly.

Example: Parameter 162 (Operating Hours Resettable)

Step-by-step guide for setting parameter 162 (Operating hours resettable).

Parameters with Index and Direct Display

Accessing and modifying parameters that have an index and are displayed directly.

Example: Parameter 501 (Non-flame Positions Fuel Actuator)

Guide to setting parameter 501 for non-flame positions of the fuel actuator.

Parameters with Index, No Direct Display

Accessing and modifying parameters with an index that are not displayed directly.

Example: Parameter 701 (Errors)

Procedure for accessing error history using parameter 701.

Air-Fuel Ratio Curve Settings

Detailed instructions for setting and commissioning air-fuel ratio curves.

Initial Commissioning Steps

Steps for initial commissioning and setting the operating mode on parameter level 400.

Setting Curvepoints P0/P9 (Modulating Modes)

Guide to setting curvepoints P0 and P9 in modulating mode for various configurations.

Setting Curvepoints P0/P9 (Pneumatic Modes)

Instructions for setting curvepoints P0 and P9 for pneumatic modulating modes.

Warm Settings for Pneumatic Modulating Modes

Procedure for setting warm parameters for pneumatic modulating modes.

Warm Settings for Modulating Modes

Steps for setting warm parameters in modulating mode, involving curvepoint adjustments.

Editing Curvepoints

How to edit individual curvepoints for fuel and air actuators in warm settings.

Interpolating Curvepoints

Procedure for interpolating curvepoints, allowing automatic recalculation of intermediate points.

Setting Curvepoints for Multistage Modes

Guide to setting curvepoints for multistage modes like 'Lo 2-stage' and 'Lo 3-stage'.

Warm Settings for Multistage Modes

Procedure for setting warm parameters for 'Lo 2-stage' and 'Lo 3-stage' multistage modes.

Cold Settings for Multistage Modes

Instructions for setting cold parameters for multistage modes without flame or actuator travel.

LMV37.4... Parameter List

Error Code List

Revision History of LMV37.4... Basic Unit

List of Figures

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