Simplex G5 - Manual

G5 AIR
POWER PUMPS
Reference # - TD050
Rev. - A
Date - 0610
2525 GARDNER ROAD, BROADVIEW, IL 60155
1.800.323.9114 • Outside U.S. 1.708.865.1500
www.tksimplex.com
- Note -
SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.
SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.
All information, illustrations and specications in this Operational Manual are based on the latest information
available at the time of publication. The right is reserved to make changes at any time without notice.
Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe
systems of work are in place before operating the equipment.
©2010 SIMPLEX
CONTENTS
Receiving Instructions and Warranty Statement .........................................................................................................1
Safe and Correct Use ............................................................................................................................................... 2-3
Technical Specifications ...............................................................................................................................................4
Working Pressure .........................................................................................................................................................4
Install Vent Plug ............................................................................................................................................................4
Adding Oil .....................................................................................................................................................................4
Install Hydraulic Connections .......................................................................................................................................4
Connecting Hydraulic Tools or Cylinders...................................... ...............................................................................5
Pump Mounting ............................................................................................................................................................5
Control Valves ...............................................................................................................................................................5
Power Control Switches ...............................................................................................................................................6
Starting the Pump for the First Time ............................................................................................................................6
Air Motor and Filter Lubricator .....................................................................................................................................7
Adjusting the External Relief Valve ...............................................................................................................................7
Jacking Safety ..............................................................................................................................................................7
After Completing the Job .............................................................................................................................................8
Periodic Maintenance ...................................................................................................................................................8
Maintain Oil Level .........................................................................................................................................................8
Clean Oil Intake Screen ................................................................................................................................................8
Flushing the Pump .......................................................................................................................................................8
Problem / Cause - Solutions ........................................................................................................................................9