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Singer 2809 User Manual

Singer 2809
114 pages
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358487-001 Mar./2005
Service Manual
Household Sewing
Machine
THE SINGER COMPANY
2005 SINGER BRASIL
SEWING MACHINE CO., LTD.
ALL RIGHTS RESERVED
Registered Trademark “THE SINGER COMPANY LTD.”
Printed In Brazil
2802/2852 2808/2858
2809/2859
2818/2868
2802/2852 2808/2858
2809/2859 2818/2868

Table of Contents

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Singer 2809 Specifications

General IconGeneral
BrandSinger
Model2809
CategorySewing Machine
LanguageEnglish

Summary

Revisions Records

General Information

Scope

Details the scope of the service manual for specific sewing machine models.

Machine Description

Lists features and specifications of the sewing machine models.

Tool requirements

Lists necessary tools for servicing the sewing machine.

“Duratec” Casting

Explains the procedure for self-threading screws used in Duratec casting.

Section 1

Parts Removal and Replacement

Introduces the section covering disassembly and reassembly of machine parts.

Face Plate Cover

Illustrates the removal of the face plate cover.

Face Plate Cover

Provides step-by-step instructions for removing and replacing the face plate cover.

Light Bulb Replacement

Illustrates the process of replacing the sewing machine's light bulb.

Light Bulb Replacement

Details the steps for removing and replacing the light bulb, including safety precautions.

Arm Top Cover

Illustrates the removal of the arm top cover.

Arm Top Cover

Provides instructions for removing and replacing the arm top cover.

Bed Bottom Cover (Free Arm) and End Cover

Illustrates removal of bottom covers and end cover.

End Cover

Provides instructions for removing and replacing the end cover.

Bed Bottom Cover (Free Arm)

Details steps for removing and replacing the free arm bed bottom cover.

Bed Bottom Cover (Flat Bed)

Provides instructions for removing and replacing the flat bed bottom cover.

Needle Bar

Illustrates the needle bar and its components.

Needle Bar

Provides instructions for removing and replacing the needle bar.

Head End Assembly

Illustrates the head end assembly.

Head End Assembly

Provides instructions for removing and replacing the head end assembly.

Take-up Lever Assembly and Needle Bar Connecting Link

Illustrates the take-up lever assembly and needle bar connecting link.

Take-up Lever Assembly and Needle Bar Connecting Link

Provides instructions for removing and replacing the take-up lever assembly and needle bar connecting link.

Handwheel and Shaft Driver Assembly

Illustrates the handwheel and shaft driver assembly.

Hand Wheel and Shaft Driver Assembly

Provides instructions for removing and replacing the handwheel and shaft driver assembly.

Cam Stack

Illustrates the cam stack mechanism.

Cam Stack

Provides instructions for removing and replacing the cam stack assembly.

Only 2802/2852

Details cam stack removal and replacement for model 2802/2852.

Disc Follower Quick Out Lever

Illustrates the disc follower quick out lever.

Disc Follower Quick Out Lever

Provides instructions for removing and replacing the disc follower quick out lever.

Disc Follower

Illustrates the disc follower.

Disc Follower

Provides instructions for removing and replacing the disc follower.

Arm Shaft and Horizontal Bevel Gear

Illustrates the arm shaft and horizontal bevel gear.

Arm Shaft and Horizontal Bevel Gear

Provides instructions for removing and replacing the arm shaft and horizontal bevel gear.

Pattern Selector Assembly

Illustrates the pattern selector assembly.

Pattern Selector Assembly

Provides instructions for removing and replacing the pattern selector assembly.

Thread Tension Assembly

Illustrates the components of the thread tension assembly.

Thread Tension Assembly

Provides instructions for removing, replacing, and adjusting the thread tension assembly.

Motor and Motor Belt

Illustrates the motor and motor belt.

Motor and Motor Belt

Provides instructions for removing and replacing the motor and motor belt.

Hook

Illustrates the hook assembly.

Hook

Provides instructions for removing, replacing, and timing the hook assembly.

Feed Lifting Lever Assembly

Illustrates the feed lifting lever assembly.

Feed Lifting Lever Assembly

Provides instructions for removing, replacing, and adjusting the feed lifting lever assembly.

Feed Rock Shaft Assembly

Illustrates the feed rock shaft assembly.

Feed Rock Shaft Assembly

Provides instructions for removing, replacing, and adjusting the feed rock shaft assembly.

Feed Forked Connection

Illustrates the feed forked connection.

Feed Forked Connection

Provides instructions for removing and replacing the feed forked connection.

Vertical Shaft Bevel Gear

Illustrates the vertical shaft bevel gear.

Vertical Shaft Bevel Gear

Provides instructions for removing, replacing, and adjusting the vertical shaft bevel gear.

Vertical Shaft

Illustrates the vertical shaft.

Vertical Shaft

Provides instructions for removing, replacing, and setting the vertical shaft.

Stitch Length Control Assembly

Illustrates the stitch length control assembly.

Stitch Length Control Assembly

Provides instructions for removing, adjusting, and replacing the stitch length control assembly.

Pattern selector mechanism

Illustrates the pattern selector mechanism.

Pattern selector mechanism

Provides instructions for removing, replacing, and adjusting the pattern selector mechanism.

Needle position selector lever

Illustrates the needle position selector lever.

Needle position selector lever

Provides instructions for removing, replacing, and adjusting the needle position selector lever.

Section 2

Sequential Order of Adjustment Procedures

Introduces the section detailing the sequence of adjustment procedures.

Vertical Shaft End Play

Illustrates checking and adjusting vertical shaft end play.

Vertical Shaft End Play

Provides detailed steps for checking and adjusting vertical shaft end play.

Bevel Gear Mesh and Arm Shaft End Play

Illustrates checking and adjusting bevel gear mesh and arm shaft end play.

Bevel Gear Mesh and Arm Shaft End Play

Provides instructions for checking and adjusting bevel gear mesh and arm shaft end play.

Disc and Disc Follower Clearance

Illustrates checking and adjusting disc and disc follower clearance.

Disc and Disc Follower Clearance

Provides steps for checking and adjusting disc and disc follower clearance.

Cam Stack Radial Play

Illustrates checking and adjusting cam stack radial play.

Cam Stack Radial Play

Provides steps for checking and adjusting cam stack radial play.

Take-up Lever and Needle Bar Connecting Link Lost Motion

Provides steps for checking and adjusting lost motion.

Needle Bar Bearings

Illustrates needle bar bearings.

Needle Bar Bearings

Provides steps for checking and adjusting needle bar bearings.

Needle Bar Height

Illustrates needle bar height measurement.

Needle Bar Height

Provides steps for checking and adjusting needle bar height.

Needle Bar Pendulum Timing

Illustrates needle bar pendulum timing.

Needle Bar Pendulum Timing

Provides steps for checking and adjusting needle bar pendulum timing.

Zigzag Centralizing Procedure

Illustrates zigzag centralizing procedure.

Zigzag Centralizing Procedure

Provides steps for checking and adjusting zigzag centralizing procedure.

For 2802/2852

Details zigzag centralizing procedure adjustments specific to model 2802/2852.

Needle Location in the Needle Plate Slot

Illustrates needle location in the needle plate slot.

Needle Location in the Needle Plate Slot

Provides steps for checking and adjusting needle location in the needle plate slot.

Only 2802/2852

Details needle location adjustment specific to model 2802/2852.

Needle to Hook Relationship

Illustrates needle to hook relationship.

Needle to Hook Relationship

Provides steps for checking and adjusting needle to hook relationship.

Maximum Width Zigzag Lever Bight Stop

Illustrates zigzag lever bight stop.

Maximum Width Zigzag Lever Bight Stop

Provides steps for checking and adjusting zigzag lever bight stop.

Needle Bar Safety Bight Stop (Left Side)

Illustrates needle bar safety bight stop (left side).

Needle Bar Safety Bight Stop (Left Side)

Provides steps for checking and adjusting needle bar safety bight stop (left side).

Presser Bar Height and Alignment

Illustrates presser bar height and alignment.

Presser Bar Height and Alignment

Provides steps for checking and adjusting presser bar height and alignment.

Hook Drive Belt Tension

Illustrates hook drive belt tension measurement.

Hook Drive Belt Tension

Provides steps for checking and adjusting hook drive belt tension.

Hook Timing (Hook and Needle Synchronism)

Illustrates hook timing and needle synchronism.

Hook Timing (Hook and Needle Synchronism)

Provides steps for checking and adjusting hook timing and needle synchronism.

Bobbin Case Position Finger and Bobbin Case Position Plate

Illustrates bobbin case position finger and plate.

Bobbin Case Position Finger

Provides steps for checking and adjusting the bobbin case position finger.

Bobbin Case Position Plate

Provides steps for checking and adjusting the bobbin case position plate.

Bobbin Case Clearance

Illustrates bobbin case clearance checks.

Bobbin Case Clearance

Provides steps for checking and adjusting bobbin case clearance.

Needle Thread Tension

Illustrates the components of the needle thread tension assembly.

Needle Thread Tension

Provides steps for checking and adjusting needle thread tension.

Bobbin Winder

Illustrates the bobbin winder.

Bobbin Winder

Provides steps for checking and adjusting the bobbin winder.

Feed Rock Shaft End Play

Illustrates checking and adjusting feed rock shaft end play.

Feed Rock Shaft End Play

Provides steps for checking and adjusting feed rock shaft end play.

Feed Dog Centralization and Feed Dog Height

Illustrates feed dog centralization and height.

Feed Dog Centralization

Provides steps for checking and adjusting feed dog centralization.

Feed Dog Height

Provides steps for checking and adjusting feed dog height.

Feed Dog Throw

Illustrates feed dog throw measurement.

Feed Dog Throw

Provides steps for checking and adjusting feed dog throw.

Stitch length regulator spring tension

Illustrates stitch length regulator spring tension.

Stitch length regulator spring tension

Provides instructions for adjusting stitch length regulator spring tension.

Motor Belt Tension

Illustrates motor belt tension.

Motor Belt Tension

Provides instructions for adjusting motor belt tension.

Zero Feed

Illustrates zero feed settings.

Zero Feed

Provides steps for checking and adjusting zero feed.

Zero Feed

Illustrates zero feed settings for specific models.

Zero Feed

Provides steps for checking and adjusting zero feed for specific models.

Lubrication

Illustrates lubrication points.

Lubrication

Illustrates lubrication points.

Lubrication

Illustrates lubrication points.

Lubrication

Explains lubrication requirements and types of lubricants.

Flexi stitch zeroing

Illustrates flexi stitch zeroing.

Flexi stitch zeroing

Provides steps for checking and adjusting flexi stitch zeroing.

Buttonhole cutting space

Illustrates buttonhole cutting space.

Buttonhole cutting space

Provides steps for checking and adjusting buttonhole cutting space.

Buttonhole cutting space

Provides steps for checking and adjusting buttonhole cutting space.

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