Cooling System
Place a cloth over the cap and releaseit
to the first step to check that the cap
pressurizes the system, if not, install a
new 13 Ib cap. Do not exceed the 131b
of pressure. Using a hydrometer check
that the anti-freeze solution is strong
enough for the temperature in which
the vehicle is operated.
O
NOTE: Should the coolant tem-
.perature be above normal, hose
off
grime from the heat exchanger (un-
derneath the frame above the track).
Engine Head Nuts
With
the engine cold, check that the
engine head nuts are tight and equally
torqued to 22 N-m (16 ft-lbs).
IMPORTANT: The engine head nut
torque should be checked after the first
5 hours of operation.
24
Engine
Mount
Nuts
Check the engine mount nuts for tight-
ness. Retighten if necessary.
Exhaust System
The engine/exhaust system parts are
vital toward efficient muffler function.
Check all attachments. Replace the
springs
and/or
tighten if necessary.
_ CAUTION: Do
not
operate ve-
...
hicle
with
muffler disconnected
otherwise serious engine damage will
occur.
Bulb Replacement
If the headlamp bulb is burnt, tilt hood.
Unplug the connector from the head-
lamp. Remove the rubber boot and un-
fasten bulb retainer clips. Detach the
bulb and replace. If taillight bulb is
burnt, expose the bulb by removing
the red plastic lens. To remove, un-
screw the
two
(2) Phillips head screws.
Verify all lights after replacement.
General Inspection
Check the electrical wiring and compo-
nents, retighten loose connections.
Check for stripped wires or damaged
insulation. Thoroughly inspect the ve-
hicle and tighten loose bolts, nuts and
linkage. Inspect skis and ski runners for
wear.
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