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Smitec Cosmos Series - User Manual

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Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it
Installation, use and maintenance manual
BEFORE STARTING THE COSMOS 315X/325X/350X SERIES SERVO DRIVE,
CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS, IN
ORDER TO ENSURE MAXIMUM SAFETY
SERVODRIVES
COSMOS SERIES 315X/325X/350X
The technical data and the drawings in this manual might have been modified later; always refer to
the latest version.

Table of Contents

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Summary

Preface

General Warnings and Safety Symbols

Safety Instructions

General Information and Safe Operation

Ensures proper understanding of the manual and safe operation of the equipment.

Handling and Assembly Precautions

Details necessary precautions and tool usage for safe handling and assembly.

Electric Shock Prevention

Highlights critical safety measures to prevent electric shock during installation and operation.

Hot Component Precautions

Advises caution regarding high temperatures of components during and after operation.

Product Features

Product Description

Provides an overview of the COSMOS-3000 series, its core components, and digital control logic.

Driver Models

Explains how to identify different COSMOS 3000 models based on power, field bus, and other features.

Standard Order Codes

Lists standard driver configurations with order codes and type numbers for the first series.

Model Code Structure

Details the alpha-numeric code structure that defines specific features of each COSMOS 3000 driver.

Available Accessories

Lists available connectors and accessories for COSMOS 3000 drivers, along with their order codes.

Electrical Ratings

Provides detailed electrical ratings for COSMOS 315X, 325X, and 350X models, including power and output.

Thermal Dissipation

Illustrates thermal dissipation graphics for COSMOS 315X and 325X based on output current and switching frequencies.

Ambient Specifications

Lists environmental and installation specifications for COSMOS 315X, 325X, and 350X, including temperature and humidity.

Electromagnetic Compatibility (EMC)

Explains EMC compliance standards and conditions for COSMOS 3000 drivers, including wiring requirements.

Weight

Provides the weight specifications for COSMOS 315X, 325X, and 350X models.

Size of COSMOS Type 315 X; 325 X

Shows dimensional drawings for COSMOS 315X and 325X models.

Size of COSMOS Type 3500;1 (first series)

Presents dimensional drawings for the COSMOS 3500/1 (first series) servo drive.

Size of COSMOS Type 3500;1 (second series)

Provides dimensional drawings for the COSMOS 3500/1 (second series) servo drive.

Size of COSMOS Type 3502

Shows dimensional drawings for the COSMOS Type 3502 servo drive.

Installation Guide

Positioning and Mounting

Details optimal positioning and mounting methods for COSMOS 3000 drivers in electrical panels.

Mounting COSMOS Type 315 X;325 X

Offers a template and instructions for mounting COSMOS 315X/325X models.

Mounting COSMOS Type 3500;1 (first series)

Provides a template and instructions for mounting COSMOS 3500/1 (first series) models.

Mounting COSMOS Type 3500;1 (second series)

Provides a template and instructions for mounting COSMOS 3500/1 (second series) models.

Mounting COSMOS Type 3502

Provides a template and instructions for mounting COSMOS Type 3502 models.

Electrical Installation

Guides on connecting power supplies and motor outputs for COSMOS 3000 drivers.

Power Wiring

Details the connection of mains, auxiliary voltage, motor output, and DC BUS power.

Signal Wiring

Explains the connection of signal wiring, including encoder, STO, I/O, and field bus.

Earth Wiring

Emphasizes the importance of proper earth wiring for safety and device functionality.

Connector Wiring

Details the features of allowed cables and connectors for COSMOS 3000.

Auxiliary Power Supply Input

Describes the connection and specifications for the 24VDC auxiliary power supply input.

Main Power Supply Input

Provides connection details for the main power supply input (LINE/J1).

Motor Output Connection

Explains the connection and specifications for the motor output (MOTOR/J4).

DC BUS Power Supply Connection

Details the connection and specifications for the DC BUS power supply (DC BUS/J3).

Dynamic Brake Output Connection

Describes the connection and specifications for the dynamic brake output (BRAKE R/J2).

Encoder 1 Input (E1)

Details the configuration and connection for Encoder 1 input (E1).

Encoder 1 for COSMOS Type 3 XXX (first series)

Shows encoder connection types (24V OC/HTL, Diff. 5V) for COSMOS 3XXX (first series).

Encoder 1 for COSMOS Type 3 XXX (second series)

Details encoder connection types (24V OC/HTL, Diff. 5V) for COSMOS 3XXX (second series).

Encoder Input;Output 2 (E2)

Explains the function and connection for Encoder input/output 2 (E2).

Encoder Input (E2)

Details the input signals for a second encoder type, primarily for Hyperface encoders.

Encoder Repetition Output (E2)

Describes the output function for repeating encoder signals to acquisition devices.

STO System I;O

Details the STO system I/O signals for integrated safety, ensuring motor power absence.

General I;O Configuration

Explains the general purpose I/O connector for driver control and setup.

Field Bus Connections

Covers field bus connections for driver communication with control systems.

FLxIO Connection

Describes the FLxIO communication bus based on EIA-RS485 physical layer.

Sercos III;Modbus TCP Connection

Explains Sercos III/Modbus TCP communication buses based on Ethernet 100Mbps.

Sercos II Field Bus (FRX, FTX)

Details Sercos II field bus connections using optical fiber for industrial machines.

Operator Interface (HMI) Connection

Specifies the connection for the VISIO 3000 operator interface.

USB Connection

Describes the USB port usage for firmware updates and diagnostics.

Wiring Diagram

Presents a schematic diagram illustrating the electrical connections for the COSMOS 3000 driver.

Wire and Fuse Selection

Provides guidelines for selecting appropriate wires and fuses for power supply and conductor protection.

IEC 61800-5-1 Wire and Fuse Protection

Details cable sizing and fuse ratings according to IEC 61800-5-1 standards.

UL Application Fuse Protection

Summarizes recommended fuse characteristics for UL applications based on IEC/UL 61800-5-1 and C22.2 No.274.

UL Certification Installation Criteria

Outlines installation requirements for UL certification, including short circuit and motor overload protection.

Safety Integrated System (STO)

STO Function Description

Details the STO function, its features, and safety integrity levels.

STO Operation and Signals

Describes the operational aspects of the safety integrated system and its signals.

STO Electrical Specifications

Provides electrical specifications for STO inputs and related signals.

STO System Status

Shows possible statuses of the safety circuits, including enabling conditions.

STO Intervention Times

Details the intervention times for safety inputs and STO function activation.

Operator Interface (VISIO 3000)

VISIO 3000 Key Functions

Explains the navigation and data modification functions of the VISIO 3000 interface keys.

Interface Interaction and Menus

Describes menu navigation and access levels for interacting with the driver via the LCD.

Status Message Interpretation

Explains how to interpret status messages displayed on the LCD, including driver and field bus status.

Controller Specific Status

Details status display for Sercos III, FLxIO, Sercos II, Analogue, Service, and Modbus TCP controllers.

Parameter Access Level

Explains how to change parameter access levels by entering passwords.

Main Menu Navigation

Shows the menu hierarchy, entries, minimum access level, and descriptions for the main menu.

Measure Menu Parameters

Lists measured values and min/max recorded values for various motor types.

Status Menu Options

Provides access to driver status, last errors, and hardware diagnostics.

Control Menu Settings

Covers controller settings and parameters for driver control systems.

Motor Menu Configuration

Allows setting motor type and corresponding parameters for different motor types.

Sercos Menu Configuration

Explains Sercos standard features, interface configuration, and status for Sercos II versions.

Analogue Menu Settings

Describes analogue controller configurations and I/O signals.

Service Menu Parameters

Provides parameters for motor control via VISIO when the controller is set to SERVICE mode.

External Brake Menu Settings

Contains parameters for the external brake resistor, applicable when the dynamic brake output is present.

Input;Output Menu (Sercos II)

Covers digital I/O and analogue output settings for Sercos II versions.

Driver Menu Configuration

Covers driver configuration parameters for various motor types and Sercos II.

Ethernet Menu Settings

Present in Sercos III models, this menu displays Ethernet connection parameters.

Encoder Menu Settings

Available for asynchronous motors, this menu allows setting encoder parameters.

VISIO Menu Options

Configures VISIO 3000 operation options, including LCD lighting, display reset, and language.

LEDs and Address (FLxIO, Sercos III, Modbus TCP)

Address Setting Procedure

Describes how to set the field bus address using rotary selectors and hexadecimal notation.

LINE and 24 VDC Power Supply LEDs

Indicates the status of the main power supply (LINE) and auxiliary power supply (24VDC) via LEDs.

FLT and STS Status LEDs

Explains the driver's general status indicated by FLT (fault) and STS (status) LEDs.

STO System LEDs (I1, I2, TO)

Describes the meaning of I1, I2, and TO LEDs related to the STO safety system.

Field Bus Connection LEDs (A, L)

Explains the meaning of LEDs A and L for field bus connections (Ethernet IP/Sercos III).

Field Bus Status LEDs (FBS)

Details the field bus status LEDs (FBS) for FLxIO and Sercos III.

LEDs and Address (Sercos II Model)

Sercos II Address Setting

Describes address setting for Sercos II using the Visio operator interface.

Sercos II Status LEDs (P, E, O)

Indicates power availability, driver enabled status, and digital I/O status via LEDs.

Sercos II FBS LEDs

Details the F, B, S LEDs for driver and Sercos error codes in Sercos II models.

Sercos II Fault LED (FLT)

Indicates a serious hardware error via the red Fault LED.

Sercos II Signal Integrity LED (D)

Indicates distortion or interruption of the Sercos II optical signal.

Error Codes and Troubleshooting

Internal Error Codes

Details internal errors originating from control circuits or firmware, indicating critical problems.

Control Error Codes

Lists control errors from external problems or power section, requiring specific procedures for elimination.

Brushless Motor Control Errors

Details control errors for brushless motors, including VRef limits, current, and temperature issues.

Asynchronous Motor Control Errors

Lists control errors for asynchronous motors, covering auxiliary voltage, temperature, and ventilation issues.

Warning Codes

Lists warning codes related to STO enabling and ventilation for different motor types.

Sercos II Driver Errors

Details driver error codes indicated by FBS LEDs for Sercos II, covering VRef limits, current, protection.

Sercos II Communication Errors

Lists Sercos error codes related to communication, phase transitions, and SERCON chip issues.

Solving Sercos Communication Problems

Provides guidance on diagnosing and resolving SERCOS communication problems.

Firmware Update Procedure

Updating Firmware via USB

Step-by-step guide for updating firmware using a PC, Windows XP or later, and Winmicro software.

Maintenance Procedures

Fan Blower Replacement

Details the procedure for replacing the fan blower in COSMOS Type 315X/325X models.

Dynamic Brake Resistor Replacement

Explains how to replace the dynamic brake resistor in COSMOS Type 325X.

Smitec Cosmos Series Specifications

General IconGeneral
BrandSmitec
ModelCosmos Series
CategoryServo Drives
LanguageEnglish

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