Smitec Cosmos 3152FA - User Manual

Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it
Installation, use and maintenance manual
BEFORE STARTING THE COSMOS 315X/325X/350X SERIES SERVO DRIVE,
CAREFULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS, IN
ORDER TO ENSURE MAXIMUM SAFETY
SERVODRIVES
COSMOS SERIES 315X/325X/350X
The technical data and the drawings in this manual might have been modified later; always refer to
the latest version.

Summary

General Warnings

General Warnings and Symbols

Important safety warnings and adopted symbols for manual clarity.

Safety Instructions

Handling and Assembly Precautions

Guidelines for safe handling and assembly to prevent injury.

Electric Shock Precautions

Detailed warnings and procedures to avoid electric shock hazards.

Hot Component Precautions

Warnings about high temperatures and necessary precautions.

Product Features

Electrical Ratings and Specifications

Detailed electrical specifications and ratings for COSMOS types.

Thermal Dissipation Graphics

Graphics illustrating thermal dissipation based on output current.

Electromagnetic Compatibility (EMC) Details

EMC compliance standards and installation conditions.

Installation

Positioning and Installation Guidelines

Instructions for driver placement and mounting.

Power Installation Details

Specifics for connecting power supply, motor, and brake.

Signal Installation Details

Guidance for connecting signal wiring and encoder inputs.

Earth Wiring Requirements

Importance and methods for proper protective earth wiring.

Auxiliary Power Supply Connector (24 VDC;J5)

Features and connection details for the 24VDC auxiliary power input.

Main Power Supply Connector (LINE;J1)

Connection details for the main power supply input (LINE/J1).

Motor Output Connector (MOTOR;J4)

Connection details and specifications for the motor output.

DC BUS Power Supply Connector (DC BUS;J3)

Details for connecting the DC BUS power supply.

Dynamic Brake Output Connector (BRAKE R;J2)

Connection details for the dynamic brake output.

Encoder 1 Input (E1) - First Series

Wiring for Encoder 1 input (E1) for first series models.

Encoder 1 Input (E1) - Second Series

Wiring for Encoder 1 input (E1) for second series models.

Encoder 1 Input (E1) - Type 3502

Wiring for Encoder 1 input (E1) for COSMOS Type 3502.

Encoder 2 Input (E2) - Input Function

STO System I;O Connector Details

Connection and safety system I/O for STO function.

Field Bus Connections Overview

Wire and Fuse Selection (IEC 61800-5-1)

Guidelines for selecting power supply wires and fuses according to IEC standards.

Wire and Fuse Selection (UL Applications)

Recommended fuses for UL applications according to IEC/UL standards.

Installation Criteria for UL Certification

Safety Integrated System

STO Function Description and Features

Explanation of the Safe Torque Off (STO) function and its features.

Safety Circuit Signal Definitions

Safety System Status and Intervention Times

Table of safety circuit statuses and intervention times.

LEDs and Address (FLxIO, Sercos III and Modbus TCP)

Address Setting Procedure

How to set field bus addresses using rotary selectors.

FLT and STS Status LEDs

Error Codes (FLxIO, Sercos III and Modbus TCP)

Internal Errors List

List of internal error codes originating from the control board or firmware.

Control Errors (Brushless Motors)

List of control errors for brushless motor models.

Control Errors (Continued)

Continuation of control errors, including STO and voltage issues.

Control Errors (Asynchronous Motors)

List of control errors for asynchronous motor models.

Warnings List (Brushless & Asynchronous)

Error Codes (Sercos II Model)

Driver Errors (Sercos II Model)

List of driver-specific error codes for Sercos II models.

Driver Errors (Sercos II) - Continued

Further driver errors for Sercos II, including SERCON chip issues.

Sercos Communication Error Codes

List of error codes specific to Sercos communication.

Solving Sercos Communication Problems

Guidance on identifying and resolving SERCOS communication issues.

Analysis of Sercos Errors (21-25, 28-30, 32)

Detailed explanations for common SERCOS communication errors.

Examples of Sercos Ring Errors

Firmware Update

Updating Firmware via USB Connection

Step-by-step instructions for updating firmware using a PC.

Winmicro Configuration Settings

Selecting Microcontroller and Firmware File

Initiating and Monitoring Firmware Update

Procedures to start and monitor the firmware update process.

Maintenance

Fan Blower Replacement (315 X;325 X)

Dynamic Brake Resistor Replacement (325 X)

Step-by-step guide for replacing the dynamic brake resistor.

Smitec Cosmos 3152FA Specifications

General

Brand	Smitec
Model	Cosmos 3152FA
Category	Servo Drives
Language	English