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Solo 635 User Manual

Solo 635
28 pages
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9 636 111 english 0/2008
635 / 636 / 642 / 643IP
Instruction manual
Important!
Read this instruction manual carefully before
first operation and strictly observe the safety
regulations!
Chain saw
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Solo 635 Specifications

General IconGeneral
BrandSolo
Model635
CategoryChainsaw
LanguageEnglish

Summary

Emissions Control Warranty Statement

Manufacturers Warranty Coverage

Details Solo's warranty coverage for small non-road power equipment engines.

Preface

Customer Welcome Message

Acknowledges customer's purchase and highlights product quality and features.

Symbols Guide

Symbol Explanations

Explains the meaning of various symbols used in the manual and on the product for safety and operation.

Safety Regulations

General Safety Instructions

Outlines the proper usage of the chainsaw and general safety precautions to avoid danger.

Working Clothes and Safety Gear

Recommends specific clothing and safety equipment for safe operation of the chainsaw.

Fuelling Safety Procedures

Provides essential safety guidelines and procedures for refuelling the chainsaw safely.

Equipment Transport Safety

Details safe methods for transporting the chainsaw to prevent accidents and damage.

Assembly, Maintenance, and Repair Notes

Covers important notes regarding assembly, cleaning, adjustments, maintenance, and repairs.

Pre-Operation Checks

Lists critical checks to perform before starting the chainsaw to ensure operational safety.

Chainsaw Starting Procedures

Explains the correct procedures and safety measures for starting the chainsaw.

Safe Chainsaw Operation Practices

Provides detailed safety guidelines and precautions for operating the chainsaw.

First Aid and Vibration Awareness

Offers essential first aid information and notes on vibration exposure symptoms.

Technical Specifications

Chainsaw Model Specifications

Presents technical specifications for different SOLO chainsaw models.

Physical Dimensions and Weights

Lists the physical dimensions and weights of the chainsaw for various guide bar lengths.

Standard Delivery Contents

Included Chainsaw Components

Lists the components included in the standard delivery of the chainsaw.

Controls and Functional Parts Identification

Right Side Component View

Diagram identifying controls and parts from the right side view of the chainsaw.

Left Side Component View

Diagram identifying controls and parts from the left side view of the chainsaw.

Rear View Component Identification

Diagram identifying controls and parts from the rear view of the chainsaw.

Front View Component Identification (635 Model)

Diagram identifying controls and parts from the front view of the 635 model chainsaw.

Type Plate Information and Build Year

Information on the chainsaw's type plate, including serial number and build year.

Preparing the Equipment for Use

Guide Bar and Chain Assembly Guide

Step-by-step instructions for assembling the guide bar and saw chain onto the chainsaw.

Chain Tension Adjustment Procedure

Guide on how to correctly adjust the chain tension for safe and effective operation.

Refuelling and Chain Lubrication System

Fuel Information and Safety Guidelines

Provides essential information about the correct fuel mixture and octane rating for the chainsaw.

Recommended Fuel Mixing Ratios

Details the recommended fuel-to-oil mixing ratios for new and existing chainsaws.

Safe Fuelling Procedure

Instructions on the safe and proper procedure for fuelling the chainsaw.

Chain Lubrication System Check

Explains the importance of chain lubrication and how to check its operation.

Chain Brake Operation

Chain Brake Functionality and Activation

Explains the function, engagement, and manual activation of the chainsaw's chain brake.

Engine Starting and Stopping Procedures

Engine Start-up Settings and Steps

Details the necessary settings and procedures for starting the engine in cold and warm conditions.

Chainsaw Starting Procedure

Provides detailed steps and safety advice for starting the chainsaw.

Troubleshooting: Engine Not Starting

Offers troubleshooting tips for when the chainsaw engine fails to start.

Engine Shutdown Procedure

Explains the correct procedure for switching off the chainsaw engine.

Kickback Hazards and Prevention

Understanding Kickback Forces and Causes

Explains what kickback is and the dangerous situations it can cause, detailing contact points.

Kickback Avoidance Techniques

Provides essential general guidelines and techniques to prevent kickback incidents.

Using the Chainsaw

Permitted Application Areas

Defines the intended uses and limitations of the chainsaw.

Sawing Techniques and Safety

Provides instructions and safety tips for various sawing techniques like cutting to length and removing branches.

Tree Felling: Dangers and Training

Details the dangerous nature of felling trees and the necessary training required.

Pre-Felling Safety Checks and Considerations

Lists crucial safety checks and considerations before starting tree felling operations.

Making the Felling Notch

Explains the procedure for making a felling notch to control tree fall direction.

Operating and Maintenance Information

Recommendation for Professional Maintenance

Emphasizes that maintenance and repairs should be performed by qualified personnel.

Cutting Gear Maintenance and Care

Provides guidance on maintaining the saw chain, guide bar, and sprocket for optimal performance.

Saw Chain Characteristics and Care

Explains the importance of chain maintenance, types, pitch, and driving link thickness.

Saw Chain Sharpening Guide

Details the process of sharpening the saw chain, including file types, angles, and depth limiter adjustment.

Sprocket and Guide Bar Maintenance

Advises checking the sprocket condition before fitting a new chain and provides maintenance tips for the guide bar.

Air Filter Maintenance Procedures

Explains the importance of air filter maintenance and how to clean or replace it.

Carburettor Adjustment Guidelines

Discusses carburettor settings and when adjustments are needed, recommending specialist service.

Chain Brake Functionality Testing

Details daily checks for the chain brake's ease of movement and correct operation.

Vibration Damping System Checks

Advises checking vibration damping elements for damage and their importance for user health.

Spark Plug Maintenance and Replacement

Provides information on checking, cleaning, and replacing the spark plug.

Chainsaw Shutdown and Storage

Guides on proper cleaning, storage, and preparation for long-term non-use of the chainsaw.

Fuel Filter Replacement Recommendation

Recommends annual replacement of the fuel filter by a specialized service center.

Troubleshooting Common Malfunctions

Offers troubleshooting advice for common malfunctions and provides a summary of operating instructions.

Scheduled Maintenance Intervals

Outlines a schedule for regular maintenance tasks based on operating hours and conditions.

Parts Subject to Wear and Tear

List of Common Wearable Parts

Lists parts that are subject to normal wear and are not covered by the manufacturer's guarantee.

Manufacturer's Guarantee Policy

Guarantee Terms and Damage Exclusions

Explains the manufacturer's guarantee policy and conditions, including excluded damage causes.

CE Declaration of Conformity

Product Compliance with EU Directives

States the product's compliance with relevant European directives and standards.

Permissible Cutting Gear

Component Identification Symbols

Presents a key of symbols used to identify chainsaw components and their specifications.

Sprocket and Chain Identification Numbers

Identifies the sprocket and chain, their pitch, and associated order numbers.

Cutting Length and Chain Specifications

Details the cutting length of the guide bar and chain specifications with part numbers.

Cutting Gear Specifications for Chainsaw Models

3/8" Pitch Cutting Gear Compatibility

Lists specifications for 3/8" pitch chains, guide bars, and sprockets for specific chainsaw models.

".325" Pitch Cutting Gear Compatibility

Lists specifications for .325" pitch chains, guide bars, and sprockets for the 643IP chainsaw model.

Cutting Gear Combination Compatibility Warning

Emphasizes the importance of using compatible combinations of sprocket, saw chain, and guide rail.

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