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General| Brand | Sonics |
|---|---|
| Model | H520 |
| Category | Welding System |
| Language | English |
Essential safety guidelines for operating the equipment.
Information regarding updates and changes to the manual.
Steps to verify all components and connections are present and correct.
Procedures for documenting and reporting external shipping damage.
Procedures for reporting damage discovered after unpacking.
Describes the features and specifications of H520 and H540 models.
Explains the concept of ultrasonic waves and their frequency.
Details the process of converting electrical energy to mechanical vibrations for assembly.
Describes the main components of the ultrasonic hand held welders.
Defines the power supply unit and its function in converting electrical power.
Explains the converter's role in transforming electrical energy to mechanical vibrations.
Defines the tip/horn as a tuned component that contacts parts and transfers vibrations.
Defines amplitude as the peak to peak excursion of a horn at its output face.
Specifies the power supply needs, voltage, and grounding requirements.
Provides guidelines for selecting an installation site and positioning the unit.
Details precautions and steps for making electrical connections.
Explains the cable connections on the rear of the power supply.
Details the round 4-pin cable, DB9 I/O connector, 3-prong inlet, foot switch jack, and fuses.
Instructions for assembling or replacing the tip on the CV52 hand gun.
Instructions for assembling the horn onto the converter for the CV54 model.
Steps for replacing the tip on the CV54 model.
Table specifying torque values for tip and horn assembly based on frequency.
Illustrates the power supply unit and the two hand gun options, CV52 and CV54.
Shows examples of different tip types used for staking, inserting, and spot welding.
Describes the foot switch option for remote activation of the welder.
Details the manual arbor press option for controlled assembly operations.
Identifies and explains the controls and indicators on the power supply's front panel.
Guides through the initial power-up, setting time and amplitude, and testing the unit.
Explains the overload protection circuits and how to handle overload conditions.
Describes the standard flared stake and its recommended applications.
Details the spherical stake, its preferred applications, and material types.
Explains the hollow stake for larger bosses and avoiding sink marks.
Describes the knurled stake for applications where appearance and strength are secondary.
Covers the flush stake for applications requiring a smooth surface finish.
Table listing tip codes for various plastic boss diameters and stake types.
Table listing tip codes for spot welding based on material thickness.
Instructions on how to specify and order tips using code letters.
Table listing tip sizes for ultrasonic insertion based on SAE and metric inserts.
Provides contact information and procedures for repairs and service.
Outlines the terms, conditions, and limitations of the product warranty.
Diagram showing the DB9 I/O connections for customer interface.
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