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Sony HCD-GT55 Service Manual

Sony HCD-GT55
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SERVICE MANUAL
COMPACT DISC DECK RECEIVER
SPECIFICATIONS
HCD-GT22/GT44/GT55
Photo: HCD-GT55
Ver. 1.0 2007.06
– Continued on next page –
9-887-722-01
2007F05-1
© 2007.06
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
E Model
HCD-GT22/GT44/GT55
Australian Model
HCD-GT22/GT44
HCD-GT22 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT22.
HCD-GT44 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT44.
HCD-GT55 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT55.
Model Name Using Similar Mechanism NEW
CD CD Mechanism Type CDM74KF-K6BD91UR-WOD
Section Base Unit Name BU-K6BD91UR-WOD74
Optical Pick-up Block Name KSM-213DCP
TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type CWN42FF609
Amplier section
HCD-GT55
The following are measured at AC 120, 127,
220, 240V 50/60Hz
Front speaker
Power output (rated): 110 W + 110 W
(at 6 , 1 kHz, 1% THD)
RMS output power (reference):
200 W + 200 W (per channel at 6 ,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 190 W
(at 6 , 80 Hz, 10% THD)
HCD-GT44
The following are measured at AC 120, 127,
220, 240V 50/60Hz
Front speaker
Power output (rated): 90 W + 90 W
(at 6 , 1 kHz, 1% THD)
RMS output power (reference):
150 W + 150 W (per channel at 6 ,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 150 W
(at 6 , 80 Hz, 10% THD)
HCD-GT22
The following are measured at AC 120, 127,
220, 240V 50/60Hz
Power output (rated): 110 W + 110 W
(at 6 , 1 kHz, 1% THD)
RMS output power (reference):
200 W + 200 W (per channel at 6 ,
1 kHz, 10% THD)
Inputs
AUDIO (phono jack): voltage 250 mV,
impedance 47 kilohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kilohms
(USB) port: Type A
Outputs
PHONES (stereo mini jack): accepts
headphones of 8 or more
SPEAKER: accepts impedance of 6 to 16
SUB WOOFER OUT (HCD-GT55/GT44
only): accepts impedance of 6 to 16
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 – 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
CD player section
System: Compact disc and digital audio
system
Laser: Semiconductor laser (λ=770 –
810 nm)
Emission duration: continuous
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Table of Contents

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Sony HCD-GT55 Specifications

General IconGeneral
Audio Channels2.0
CD PlayerYes
Radio TunerFM/AM
USB PortYes
USB PlaybackYes
EqualizerYes
Bass BoostYes
Remote ControlYes
Playable MediaCD, CD-R, CD-RW
Preset Stations30
Audio InputAUX
TypeMini Hi-Fi System
Speaker Type2-way

Summary

Specifications

Amplifier Section

Details of amplifier power output for front and subwoofer speakers.

HCD-GT44 Specifications

Specifications for the HCD-GT44 model, including front speaker and subwoofer power.

HCD-GT22 Specifications

Specifications for the HCD-GT22 model, including inputs, outputs, and USB/CD sections.

Servicing Notes

Handling the Optical Pick-up Block

Precautions for handling the optical pick-up block to prevent electrostatic discharge and damage.

Laser Diode Emission Check

Safety instructions for checking laser diode emission to avoid eye damage.

Unleaded Solder Information

Information on using unleaded solder, including its characteristics and handling precautions.

Releasing the Antitheft Lock

Procedure to disable the antitheft lock for demonstration discs in stores.

Disassembly

Disassembly Flow

Step-by-step guide for disassembling the unit in a specified order.

Case Removal

Procedures for removing the side and top covers of the unit.

Lid and CD Mechanism Deck Removal

Steps for removing the CD lid, CD mechanism deck, and USB board.

Front Panel and Mecha Deck Removal

Procedure for removing the front panel and mecha deck assemblies.

Rear and Main Board Removal

Procedures for removing the back panel and main board assemblies.

Board Removals

Instructions for removing the CD, Driver, and SW boards.

Optical Pick-up and Sensor Board Removal

Procedures for removing the optical pick-up block and sensor board.

Motor Board Removals

Steps for removing the motor (TB) and motor (LD) boards.

Test Mode

Cold Reset Procedure

Resets the system to initial conditions, clearing stored data in RAM.

Tuning Step Change-Over

Adjusts the AM tuning interval step between 9 kHz and 10 kHz.

CD Ship (Lock) Mode

Moves the optical pick-up to a vibration-durable position for shipping.

Antitheft Lock Mode

Enables the disc table lock function for sample discs in stores.

Amplifier Test Mode

Displays amplifier IC parameters and VACS status.

MC Test Mode

Checks microprocessor operations, including EQ and volume adjustments.

Version and Error Display Modes

Version Display Mode

Checks model, destination, and software version.

CD Error Code Display Mode

Displays error codes for the CD section, including mechanism and pick-up errors.

Mechanical Adjustments

Precautions for Adjustments

Important precautions to follow before performing mechanical adjustments.

Torque Measurement Procedures

Specifications and steps for measuring torque for FWD and FF/REW modes.

Tape Tension Measurement

Specifications for measuring tape tension during FWD operation.

Electrical Adjustments

Deck Section Adjustments

Adjustment details for the deck section, including signal levels.

Playback Head Azimuth Adjustment

Procedure for adjusting playback head azimuth for optimal L-CH and R-CH output.

Tuner and CD Sections

FM Tune Level Check

Procedure to check FM tuning level using a signal generator.

Focus Bias Check

Procedure to check the focus bias of the optical pick-up block using an oscilloscope.

Diagrams

Block Diagram - CD Servo, USB Section

Block diagram illustrating the CD servo and USB sections of the system.

Block Diagram - Main Section

Block diagram showing the main functional sections of the unit.

Block Diagram - AMP Section

Block diagram detailing the amplifier section, including power stages and control signals.

Block Diagram - Panel, Power Amp Section

Block diagram illustrating the panel interface and power amplifier connections.

Printed Wiring Board - CD Board

Component layout and traces on the CD board.

Schematic Diagram - CD Board

Circuit diagram showing component interconnections for the CD board.

Printed Wiring Boards – Change Section

Component layouts for driver, SW, sensor, and motor boards.

Schematic Diagram - Change Section

Circuit diagrams for the driver, sensor, and motor boards.

Printed Wiring Board - USB Board

Component layout for the USB board.

Schematic Diagram - USB Board

Circuit diagram for the USB controller and related components.

Printed Wiring Board - TC Board

Component layout for the TC (Tape Control) board.

Schematic Diagram - TC Board

Circuit diagram for the TC board, showing tape mechanism control.

Waveforms

Example waveforms for CD, USB, and Panel sections for testing.

Printed Wiring Boards - Main Section

Component layout for the main board.

Schematic Diagram - Main Section (1/4)

Part 1 of the main board circuit diagram.

Schematic Diagram - Main Section (2/4)

Part 2 of the main board circuit diagram.

Schematic Diagram - Main Section (3/4)

Part 3 of the main board circuit diagram.

Schematic Diagram - Main Section (4/4)

Part 4 of the main board circuit diagram.

Printed Wiring Board - MIC Board

Component layout for the MIC board.

Schematic Diagram - MIC Board

Circuit diagram for the MIC input section.

Printed Wiring Board - AMP Board (GT22/GT55)

Component layout for the AMP board for GT22/GT55 models.

Schematic Diagram - AMP Board (GT22/GT55)

Circuit diagram for the AMP board of GT22/GT55 models.

Printed Wiring Board - AMP Board (GT44)

Component layout for the AMP board for GT44 model.

Schematic Diagram - AMP Board (GT44)

Circuit diagram for the AMP board of GT44 model.

Printed Wiring Boards - SUB WOOFER Section (GT44/GT55)

Component layout for the SUB WOOFER section of GT44/GT55 models.

Schematic Diagram - SUB WOOFER Section (GT44/GT55)

Circuit diagram for the SUB WOOFER section of GT44/GT55 models.

Printed Wiring Boards – PANEL Section

Component layout for the PANEL board.

Schematic Diagram - PANEL Section

Circuit diagram for the PANEL board, including display and controls.

Printed Wiring Boards - KEY Section

Component layouts for the KEY LEFT, KEY TOP, and KEY RIGHT boards.

Schematic Diagram - KEY Section

Circuit diagrams for the KEY LEFT, KEY TOP, and KEY RIGHT boards.

Printed Wiring Board - TRANS Board (GT22/GT55)

Component layout for the TRANS board for GT22/GT55 models.

Schematic Diagram – TRANS Board (GT22/GT55)

Circuit diagram for the TRANS board of GT22/GT55 models.

Printed Wiring Board - TRANS Board (GT44)

Component layout for the TRANS board for GT44 model.

Schematic Diagram - TRANS Board (GT44)

Circuit diagram for the TRANS board of GT44 model.

IC Block Diagrams

Block diagrams illustrating the internal structure of key ICs.

IC Pin Function Description

Detailed description of pin functions for various ICs across different boards.

Exploded Views

Case Section

Exploded view of the unit's case assembly, showing panels and screws.

Key Top Board Section

Exploded view of the key top board assembly, detailing buttons and related parts.

TC Mecha Deck Section

Exploded view of the TC Mecha Deck mechanism, showing motors and belts.

Panel Board Section

Exploded view of the panel board assembly, showing knobs, buttons, and encoders.

Front Panel Section

Exploded view of the front panel, detailing external controls and indicators.

Main Board Section

Exploded view of the main board assembly, showing its placement and related components.

Power Board, Sub Woofer Board Section

Exploded views of the power board and sub woofer board assemblies.

Chassis Section

Exploded view of the main chassis, showing transformer, fuse, and cord assemblies.

CD Mechanism Deck Section-1

Exploded view of the CD mechanism deck, showing screws, wires, motors, and gears.

CD Mechanism Deck Section-2

Exploded view of the CD mechanism deck, detailing levers, pulleys, and chassis.

Electrical Parts List

Capacitors

List of capacitors used in the circuit, including part numbers and specifications.

Diodes

List of diodes used in the circuit, including part numbers and descriptions.

ICs

List of integrated circuits used in the circuit, with part numbers and descriptions.

Resistors

List of resistors used in the circuit, including part numbers and specifications.

Transistors

List of transistors used in the circuit, including part numbers and descriptions.

Switches

List of various switches used for controls and functions.

Connectors

List of connectors used for interconnections between boards.

LEDs

List of LEDs used for indicators on the panel.

Vibrator

Part number for the vibrator used in the unit.

Miscellaneous Parts

List of miscellaneous parts like cores, cables, fans, and motors.

Accessories

List of accessories provided with the unit, like power adaptors.

Revision History

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