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Sony HCD-RV60 User Manual

Sony HCD-RV60
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1
Ver 1.1 2003. 08
Model Name Using Similar Mechanism NEW
CD CD Mechanism Type CDM74-30BD62
Section Base Unit Name BU-30BD62
Optical Pick-up Name A-MAX.3
Tape Deck
Model Name Using Similar Machanism NEW
Section Tape Transport Mechanism Type
RV20: CWM43FF-13
RV50/RV60: CWM43RR-23
SERVICE MANUAL
E Model
HCD-RV20/RV50/RV60
Amplifier section
HCD-RV20:
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated):
80 + 80 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
100 + 100 watts (6 ohms at
1 kHz, 10% THD)
HCD-RV60:
Front speaker
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated):
160 + 160 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
200 + 200 watts (6 ohms at
1 kHz, 10% THD)
Music power output (reference):
400 + 400 watts (6 ohms at
1 kHz, 10% THD)
HCD-RV50:
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated):
115 + 115 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
140 + 140 watts (6 ohms at
1 kHz, 10% THD)
SPECIFICATIONS
Inputs
HCD-RV20:
GAME INPUT AUDIO L/R (phono jacks):
voltage 250 mV,
impedance 47 kilohms
GAME INPUT VIDEO (phono jack):
1 Vp-p, 75 ohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kilohms
Outputs
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
VIDEO OUT (phono jack):
max. output level
1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
SPEAKER: accepts impedance of 6 to
16 ohms
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-877-378-02
2003H04-1
© 2003. 08
– Continued on next page –
COMPACT DISC DECK RECEIVER
HCD-RV20/RV50/RV60 is the
tuner, deck, CD and amplifier
section in MHC-RV20/RV50/RV60.
(Photo: HCD-RV50)

Table of Contents

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Sony HCD-RV60 Specifications

General IconGeneral
BrandSony
ModelHCD-RV60
CategoryStereo System
LanguageEnglish

Summary

Specifications Overview

Amplifier Section Specifications

Details power output specifications for RV20, RV50, and RV60 models.

Input and Output Specifications

Lists various audio/video input and output specifications.

CD Section Specifications

Details CD player mechanism and pick-up information.

Tape Deck Section Specifications

Details tape deck mechanism types.

General Specifications and Components

Speaker System Details

Describes speaker configurations, units, and dimensions.

General Unit Specifications

Covers power requirements, consumption, dimensions, and mass.

Supplied Accessories

Lists items included with the main unit.

SAFETY-RELATED COMPONENT WARNING!!

Handling and Safety Precautions

Component Handling Notes

Guidance on chip components, flexible PCBs, and optical pick-ups.

Laser Diode Emission Safety

Precautions for laser emission checks and classification.

CD Disc Tray Lock Function

Procedure for setting and releasing the CD tray lock.

Model Identification

Back Panel Model Information

Lists models and corresponding part numbers for the back panel.

General Information - RV20 Model

RV20 Main Unit Button Locations

Details buttons on the RV20 main unit and their page references.

RV20 Remote Control Button Locations

Details buttons on the RV20 remote control and their page references.

General Information - RV50/RV60 Models

RV50/RV60 Main Unit Button Locations

Details buttons on the RV50/RV60 main unit and their page references.

RV50/RV60 Remote Control Button Locations

Details buttons on the RV50/RV60 remote control and their page references.

Disassembly Procedure

External Case and Front Panel Disassembly

Covers case, CD door, front panel removal steps.

Core Mechanism Disassembly

Covers CD mechanism, optical pick-up, BD board removal.

Board and Component Removal

Covers panel, LED, remote, jack, main, power amp, video, SW, driver boards.

Specific Motor and Sensor Boards Disassembly

Covers motor (TB/LD) and sensor boards removal.

Diagrams and Pin Descriptions

IC Pin Description

Details pin functions for system control ICs.

Circuit Board Locations and Waveforms

Circuit Board Layout Diagram

Visual map of component board placement.

Waveform Analysis

Displays signal waveforms for key boards.

Printed Wiring Boards - CD Mechanism

CD Mechanism Section (1/2)

Component layout for the CD mechanism.

Schematic Diagrams - CD Mechanism

CD Mechanism Section (1/2)

Electrical schematic for the CD mechanism.

Printed Wiring Boards - CD Mechanism (Part 2)

CD Mechanism Section (2/2)

Layout for additional CD mechanism components.

Schematic Diagrams - CD Mechanism (Part 2)

CD Mechanism Section (2/2)

Electrical schematics for CD mechanism components.

Printed Wiring Boards - Video Section

Video Section

Component layout for the video board.

Printed Wiring Boards - Video (Side B)

Video Board Side B

Component layout for the video board's reverse side.

Schematic Diagrams - Video Section

Video Section (1/2)

Electrical schematic for the video section.

Schematic Diagrams - Video Section (Part 2)

Video Section (2/2)

Electrical schematic for the video section.

Printed Wiring Boards - Main Section

Main Board Layout

Component layout for the main board.

Schematic Diagrams - Main Section

Main Section (1/3)

Electrical schematic for the main section.

Schematic Diagrams - Main Section (Part 2)

Main Section (2/3)

Electrical schematic for the main section.

Schematic Diagrams - Main Section (Part 3)

Main Section (3/3)

Electrical schematic for the main section.

Printed Wiring Boards - Panel Section

Panel, LED, and Remote Boards Layout

Component layout for panel and LED boards.

Schematic Diagrams - Panel Section

Panel Section Schematic

Electrical schematic for the panel section.

Printed Wiring Boards - Jack Section

Jack Board Layout

Component layout for the jack board.

Schematic Diagrams - Jack Section

Jack Section Schematic

Electrical schematic for the jack section.

Printed Wiring Boards - Power Amp Section

Power Amp Board Layout

Component layout for the power amp board.

Schematic Diagrams - Power Amp Section

Power Amp Section (1/2)

Electrical schematic for the power amp section.

Schematic Diagrams - Power Amp Section (Part 2)

Power Amp Section (2/2)

Electrical schematic for the power amp section.

Printed Wiring Boards - Transformer Section (HCD-RV20)

Transformer Section (HCD-RV20) Layout

Component layout for the RV20 transformer board.

Printed Wiring Boards - Transformer Section (HCD-RV50)

Transformer Section (HCD-RV50) Layout

Component layout for the RV50 transformer board.

Printed Wiring Boards - Transformer Section (HCD-RV60)

Transformer Section (HCD-RV60) Layout

Component layout for the RV60 transformer board.

Schematic Diagrams - Transformer Section

Transformer Section Schematic

Electrical schematic for the transformer section.

IC Block Diagrams

IC102 Block Diagram

Functional block diagram of IC102.

IC Block Diagrams - Continued

IC103 Block Diagram

Functional block diagram of IC103.

IC701/IC712 Block Diagrams

Functional block diagrams of IC701 and IC712.

IC Block Diagrams - Continued

IC504 Block Diagram

Functional block diagram of IC504.

IC506 Block Diagram

Functional block diagram of IC506.

Exploded Views

Main Section Exploded View

Diagram of main unit components and parts list.

Exploded Views - Front Panel (Part 1)

Front Panel Section (1) Exploded View

Diagram of front panel components and parts list.

Exploded Views - Front Panel (Part 2)

Front Panel Section (2) Exploded View

Diagram of front panel components and parts list.

Exploded Views - Front Panel (Part 3)

Front Panel Section (3) Exploded View

Diagram of front panel components and parts list.

Exploded Views - Main Board

Main Board Section Exploded View

Diagram of main board components and parts list.

Exploded Views - CD Mechanism (Part 1)

CD Mechanism Deck Section (1) Exploded View

Diagram of CD mechanism components and parts list.

Exploded Views - CD Mechanism (Part 2)

CD Mechanism Deck Section (2) Exploded View

Diagram of CD mechanism components and parts list.

Exploded Views - Optical Pick-up

Optical Pick-up Section Exploded View

Diagram of optical pick-up components and parts list.

Electrical Parts List

BD Board Components

List of components for the BD board.

Driver Board Components

List of components for the driver board.

Electrical Parts List - Continued

Driver Board Components (Continued)

List of components for the driver board.

Jack Board Components

List of components for the jack board.

Electrical Parts List - Continued

Jack Board Components (Continued)

List of components for the jack board.

Main Board Components

List of components for the main board.

Electrical Parts List - Continued

Main Board Components (Continued)

List of components for the main board.

Electrical Parts List - Continued

Main Board Components (Continued)

List of components for the main board.

Electrical Parts List - Continued

Main Board Components (Continued)

List of components for the main board.

Electrical Parts List - Continued

Main Board Components (Continued)

List of components for the main board.

Electrical Parts List - Continued

Main Board Components (Continued)

List of components for the main board.

Motor & Panel Board Components

Lists components for motor and panel boards.

Electrical Parts List - Continued

Panel Board Components (Continued)

List of components for the panel board.

Electrical Parts List - Continued

Panel Board Components (Continued)

List of components for the panel board.

Electrical Parts List - Continued

Panel Board Components (Continued)

List of components for the panel board.

Power Amp Board Components

List of components for the power amp board.

Electrical Parts List - Continued

Power Amp Board Components (Continued)

List of components for the power amp board.

Electrical Parts List - Continued

Power Amp Board Components (Continued)

List of components for the power amp board.

Electrical Parts List - Continued

Power Amp Board Components (Continued)

List of components for the power amp board.

Electrical Parts List - Continued

Power Amp Board Components (Continued)

List of components for the power amp board.

Electrical Parts List - Miscellaneous Components

Remote, Sensor, SW, Trans, Video Board Components

Lists components for these boards.

Electrical Parts List - Video Components

Video Board Components (Continued)

List of components for the video board.

Electrical Parts List - LED Components

Stream LED Board Components

Lists components for stream LED boards.

Electrical Parts List - Miscellaneous Items

Miscellaneous Parts

Lists wires, decks, cords, and OP Assy.

Power Components

Lists fuses, motors, transformers, and tuner pack.

Special Test Modes

Unit Reset and CD Ship Mode

Covers Cold Reset and CD Ship Mode procedures.

Tuner and Input Function Modes

Covers Tuner Step Change and MD/Video input switching.

CD Tray Lock and Amp Test Mode

Covers CD tray lock and amplifier adjustment mode.

Special Test Modes - Continued

Aging Mode Operation

Checks CD and tape deck operation in parallel.

CD Section Aging Sequence

Describes the CD aging process sequence.

Tape Deck Section Aging Sequence

Describes the tape deck aging process sequence.

Special Test Modes - Advanced

GC Test Mode

Checks indicators, LEDs, volume, and headphone functions.

Model, Destination, Version Display

Checks unit model, destination, and software version.

CD Error Code Display

Displays error codes for the CD section.

CD Service Mode

Allows free movement of the CD sled motor.

Repeat Limit Cancel

Enables unlimited CD repeat playback.

Mechanical Adjustments

Adjustment Precautions

Cleaning, demagnetizing, and tool usage guidelines.

Torque Measurement Specifications

Defines torque values for FWD, REV, and tension.

Electrical Adjustments

Deck Section Adjustments

Procedures for tape deck adjustments.

Playback Head Azimuth Adjustment

Steps for aligning playback heads for L-CH and R-CH.

CD Section Adjustments

S-Curve Check

Verifies CD waveform symmetry and peak level.

Traverse Level Check

Checks CD waveform levels during track jumping.

RF Level Check

Verifies the RF signal level for CD playback.

Block Diagrams - CD/Video Section

CD/Video Section Block Diagram

Illustrates signal flow for CD and video processing.

Block Diagrams - Tuner, Tape, Panel

Tuner, Tape, Panel Section Block Diagram

Illustrates signal flow for tuner, tape, and panel functions.

Block Diagrams - Amplifier and Power Supply

Amplifier and Power Supply Section Block Diagram

Illustrates signal flow for audio amplification and power.

Revision History

Revision Details

Lists version updates and their descriptions.

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