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Spirax Sarco EP5 Series User Manual

Spirax Sarco EP5 Series
24 pages
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3.568.5275.226
© Copyright 2016
EXPER
TISE SOLUTIONS SUST
AINABILITY
IM-P343-16
CH Issue 7 - 2016
1. Safety information
2. Introduction
3. Installation
4. Commissioning
5. Maintenance
6. Spare parts
7. Faultnding
EP5 and ISP5 Series
Electropneumatic Positioners
Installation and Maintenance Instructions
Attention: Additional instructions are required when a ATEX
intrisically safety instrument ISP5 is used in an explosion risk area.
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Spirax Sarco EP5 Series Specifications

General IconGeneral
Input signal4-20 mA
TypeElectro-pneumatic
Supply pressure20-100 psi
Enclosure RatingIP66
MountingLinear or rotary actuators
Housing MaterialAluminum alloy

Summary

Safety Information

Intended Use

Ensures correct application and suitability of the product for its purpose.

Access and Lighting

Ensures safe access and adequate lighting for work on the product.

Hazardous Conditions

Considers pipeline hazards, hazardous environments, and system effects.

System and Pressure Considerations

Evaluates system impact, pressure isolation, venting, and valve operation.

Temperature and Tools

Addresses temperature normalization and the use of appropriate tools.

Protective Clothing and Permits

Covers necessary protective gear and work permit requirements.

Handling and Residual Hazards

Details safe handling of products and awareness of residual heat.

Freezing and Disposal

Provides guidance on protecting against frost and product disposal.

Returning Products

Outlines requirements for returning products with hazard information.

Introduction

Overview

Introduces the EP5 and ISP5 series electropneumatic positioners.

Operating Principle

Explains the force balance mechanism and pneumatic output of the positioner.

Installation

Location and Mounting

Covers positioner placement, mounting to actuators, and adapter kits.

Connecting Up

Details overall connection procedures for the positioner.

Pneumatic Connections

Specifies requirements and procedures for pneumatic air supply and output connections.

Electrical Connections

Details electrical wiring requirements and safety for the positioner.

Commissioning

Setting Valve Action

Configures the positioner for correct valve opening/closing response.

Setting Sensitivity

Adjusts the positioner's sensitivity for optimal proportional band.

Setting Damping

Adjusts the damping screw to limit actuation speed and hunting.

Setting Zero Point

Sets the initial valve position at minimum control signal.

Setting Travel

Configures the valve travel range based on the control signal.

Split Range Operation

Describes how to adjust settings for sequential valve actuation.

Maintenance

Regular Maintenance

Covers routine checks like draining filters and visual inspections.

Corrective Maintenance

Details procedures for troubleshooting and repairing the positioner.

Sensitivity Adjuster Cleaning

Describes removal, cleaning, and refitting of the sensitivity adjuster.

Capillary Orifice Cleaning

Details the procedure for cleaning the capillary orifice.

Damping Grease Check

Ensures correct gap and presence of grease for the damper.

Spare Parts

Ordering Spares and Accessories

Provides instructions on how to correctly order replacement parts.

Product Return Procedure

Outlines the information required when returning products for service.

Fault Finding

Low/Zero Output Pressure

Troubleshooting steps for when output pressure is too low or zero.

High Output Pressure

Troubleshooting steps for when output pressure is too high.

Slow Actuator Movement

Troubleshooting steps for slow actuator response.

Actuator Failing to Close

Troubleshooting steps for when the actuator fails to close the valve.

Actuator Failing to Open

Troubleshooting steps for when the actuator fails to open the valve.

Hunting Issues

Troubleshooting steps for valve hunting and unstable operation.

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