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Spirax Sarco SP7-20 User Manual

Spirax Sarco SP7-20
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IM-P706-03 CTLS Issue 1
1
SP7-20 Smart Positioner
© Copyright 2021
3440751/1
SP7-20
Smart Positioner
Installation and Maintenance Instructions
IM-P706-03
CTLS Issue 1
1. Safety information
2. General product information
3. Installation
4. Commissioning
5. Operation
6. Troubleshooting
7. Maintenance
8.
Approvals
9.
Declaration of conformity

Questions and Answers:

Spirax Sarco SP7-20 Specifications

General IconGeneral
Input Signal4-20 mA
Supply Pressure1.4 to 7 bar (20 to 100 psi)
Enclosure RatingIP66 / NEMA 4X
Housing MaterialAluminum
ActionSingle-acting or double-acting
TypeElectro-Pneumatic Valve Positioner
Ambient Temperature Range-20 to +80°C (-4 to +176°F)

Summary

SP7-20 Smart Positioner Installation and Maintenance Instructions

Safety Information

Covers essential safety precautions and warnings for operating the positioner.

General Product Information

Provides an overview of the product's features, specifications, and general characteristics.

Installation Guide

Details the procedures and requirements for installing the positioner.

Commissioning Procedures

Outlines the steps for setting up and configuring the positioner for operation.

Operation and Maintenance

Explains how to operate the device and perform routine maintenance tasks.

Troubleshooting and Approvals

Addresses common issues, error codes, and lists product certifications and approvals.

Safety Information and Warnings

Explosion Proof Warning

Specific warnings and requirements for using the positioner in potentially explosive atmospheres.

General Safety Precautions

Wiring and Grounding Safety

Guidelines for safe electrical wiring and protective earth conductor integrity.

Intended Use and Access

Information on product suitability for intended applications and safe access procedures.

Hazardous Environment Considerations

Addresses risks associated with hazardous liquids, gases, and environments during operation.

Operational Safety Guidelines

Tools, Clothing, and Permits to Work

Requirements for tools, protective clothing, and work permits for safe operation.

Handling, Hazards, and Returning Products

Guidelines for safe handling, residual hazards, freezing protection, and product returns.

SP7-20 Product Overview

Product Introduction and Features

Introduces the SP7 positioner, its capabilities, design, and communication support.

Label Description and Example

Explains the information provided on the product label and provides an example.

Explosion Protection Approvals

ATEX Certification Details

Specifies ATEX ratings and ambient temperature limits for explosion protection.

IECEX Certification Details

Specifies IECEX ratings and ambient temperature limits for explosion protection.

Operating Principle and Schematic

Schematic Diagram and Components

Illustrates the positioner's schematic diagram and lists its basic and optional components.

Principle of Operation

Explains how the SP7-20, SP7-21, SP7-22 positioners function and adapt to actuators.

Installation Guide

Mechanical Mounting Overview

Provides the initial steps and diagram for mechanical mounting of the positioner.

Actuator Measuring and Operating Ranges

Linear Actuator Ranges

Defines the operating and measuring ranges for linear actuators.

Rotary Actuator Ranges

Defines the operating and measuring ranges for rotary actuators.

Mounting on Linear Actuators

Attachment Kit for Linear Actuators

Lists the components of the attachment kit for mounting on linear actuators per IEC 534.

Actuator Mounting Preparations

Attaching Follower Guide to Actuator

Step-by-step instructions for attaching the follower guide to the actuator stem.

Mounting Lever and Bracket on Positioner

Instructions for attaching the lever to the positioner's feedback shaft.

Positioner Mounting Checks and Adjustments

Mounting on a Cast Iron Yoke

Details the process of mounting the positioner onto a cast iron yoke.

Mounting on a Columnar Yoke

Securing Mount Bracket to Columnar Yoke

Step-by-step guide for attaching the mount bracket to a columnar yoke.

Positioner Linkage and Actuator Bolt

Positioner Linkage Adjustment

Instructions for adjusting the positioner linkage for optimal stroke range.

Actuator Bolt Position

Explains how to select the actuator bolt position for optimal linearization.

Actuator Bolt Mounting Configurations

Actuator Bolts on the Lever (Rear View)

Diagram and explanation for mounting actuator bolts directly onto the lever.

Actuator Bolts on the Valve (Rear View)

Diagram and explanation for mounting actuator bolts onto the valve stem.

Mounting on Rotary Actuators

Attachment Kit for Rotary Actuators

Lists components and required tools for mounting on rotary actuators per VDI/VDE 3845.

Mounting the Adapter on the Positioner

Determining Adapter Mounting Position

Steps for determining the correct mounting position for the adapter on the feedback shaft.

Securing Mounting Components

Screwing Attachment Bracket to Positioner

Instructions for attaching the bracket to the positioner housing.

Screwing Positioner onto Actuator

Steps for securing the positioner unit to the actuator.

SP7-20 Electrical Connections

Connection Diagram and Terminals

Illustrates the electrical connections for the basic device and options, detailing terminal functions.

SP7-21/22 Electrical Connections

Connection Diagram and Terminals

Details the electrical connection points and terminal functions for SP7-21/22.

Electrical Data for Inputs and Outputs

Analog and Fieldbus Input Data

Specifies electrical data for analog and fieldbus inputs, including voltage and current ratings.

Digital Input Functions

Lists the functions supported by the digital input and their terminal connections.

Output Modules and Feedback

Binary Output and Analog Feedback

Details binary output capabilities and analog feedback module specifications.

Digital Feedback Modules

Describes the digital feedback modules SW1 and SW2, including their outputs and functions.

Limit Monitoring and Indicators

Limit Monitor with Proximity Switches

Specifies electrical details for limit monitoring using proximity switches.

Limit Monitor with Micro-switches

Specifies electrical details for limit monitoring using 24V micro-switches.

Mechanical Position Indicator

Describes the function of the mechanical position indicator disk.

Connection on the Device

Cable Entry and Terminals

Illustrates cable entry points and terminal connections for the device.

Wire Cross-sectional Areas

Basic Device Wiring Specifications

Details wire cross-sectional areas for basic device electrical connections.

Option Module Wiring Specifications

Specifies wire cross-sectional areas for option modules and limit switches.

Pneumatic Connections

Instrument Air Supply Requirements

Specifies requirements for instrument air quality and pressure.

Double Acting Actuator Connections

Information on pneumatic connections for double-acting actuators with spring-return.

Pneumatic Air Supply Details

Instrument Air Purity and Pressure

Details purity standards, oil content, pressure, and air consumption for instrument air.

Commissioning the Positioner

Commissioning Steps

Outlines the sequence of operations for commissioning the positioner.

Recommended Rotational Angle Range

Specifies the recommended rotational angle ranges for linear and rotary actuators.

Operating Modes

Selecting Operating Modes

Explains how to select and navigate through the positioner's operating modes.

Mode Indicators and Descriptions

Details the indicators and descriptions for each operating mode.

Standard Automatic Adjustment

Automatic Adjustment Procedure

Step-by-step guide for performing automatic adjustment for linear and rotary actuators.

Error Handling During Auto-Adjust

Instructions on what to do if an error occurs during the auto-adjustment process.

Sample Parameter Configuration

Switching to Configuration Level

Steps to access the configuration level and select parameter groups.

Selecting and Changing Parameters

Guide to navigating and selecting specific parameters like zero position.

Saving Configuration and Option Modules

Saving New Parameter Settings

Procedures for saving new parameter settings and returning to the operating level.

Setting the Mechanical Position Indication

Instructions for setting the mechanical position indicator on the housing cover.

Setting Mechanical Limit Switches

Setting with Proximity Switches

Guide for setting limit switches using proximity sensors.

Setting with 24 V Micro-switches

Guide for setting limit switches using 24V micro-switches.

Operation and Parameterization

Menu Navigation and Display

Explains the menu structure, navigation buttons, and display elements of the positioner.

Value and State Displays

Describes the 7-segment and 14-segment displays and their indications.

Operating Button Functions and Menu Levels

Function of Operating Buttons

Details the functions associated with each operating button (ENTER, MODE, etc.).

Operating and Configuration Levels

Explains the two main operating levels: Operating Level and Configuration Level.

SP7-20 HART Parameter Overview

HART Parameter Structure

Overview of the parameter structure for HART communication, showing operating and configuration levels.

SP7-20 HART Parameters (Part 1)

Standard and Setpoint Parameters

Details parameters for actuator type, auto-adjust, setpoint range, and valve action.

SP7-20 HART Parameters (Part 2)

Message and Alarm Parameters

Describes parameters related to messages, alarms, and stroke counters.

SP7-20 HART Parameters (Part 3)

Control and Analog Output Parameters

Details parameters for PID control, analog output configuration, and alarm settings.

SP7-20 HART Parameters (Part 4)

Digital Output, Input, and IP Module Parameters

Covers parameters for digital outputs, digital inputs, and I/P module types.

SP7-21/22 Parameter Overview

Parameter Structure for SP7-21/22

Overview of the parameter structure for SP7-21/22 models.

SP7-21/22 Parameters (Part 1)

Standard and Setpoint Parameters (SP7-21/22)

Details parameters for actuator type, auto-adjust, tolerance band, and setpoint ranges.

SP7-21/22 Parameters (Part 2)

Control, Offset, and Tolerance Parameters (SP7-21/22)

Covers parameters for PID control, Y-offset, tolerance band, and safe position.

SP7-20 Error Codes

Troubleshooting Error Codes 10-21

Lists error codes, possible causes, impact, and troubleshooting steps for SP7-20.

Troubleshooting Error Codes 21-50 to 99

Continues listing error codes, causes, impact, and troubleshooting for SP7-20.

SP7-21/22 Error Codes

Troubleshooting Common Errors

Details common error codes for SP7-21/22, their causes, impact, and solutions.

Alarm Codes and Troubleshooting

Troubleshooting Alarm Codes 1-7

Lists alarm codes, possible causes, impact, and troubleshooting steps.

Message Codes

Understanding Message Codes

Explains various message codes encountered during operation and their meanings.

Maintenance Information

Available Spare Parts

Provides information on available spare kits and their part numbers.

Approvals and Certifications

ATEX Approval Details

Lists ATEX rating, certification number, and ambient temperature limits.

IECEX Approval Details

Lists IECEX rating, certification number, and ambient temperature limits.

Declaration of Conformity

EU Conformity Declaration Details

Declares conformity with EU harmonisation legislation, standards, and notified bodies.

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