EasyManua.ls Logo

Spirax Sarco FT14 - User Manual

Spirax Sarco FT14
12 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
IM-IBR16-03 Issue 12 1
1. Safety information
2. General product
information
3. Installation
4. Commissioning
5. Operation
6. Maintenance
7. Spare parts
© Copyright 2016
Printed in India
IM-IBR16-03
Issue 12
FT14
Ball Float Steam Trap ½" (DN15) to 1" (DN25)
Installation and Maintenance Instructions
Question and Answer IconNeed help?

Do you have a question about the Spirax Sarco FT14 and is the answer not in the manual?

Summary

Safety Information

Intended Use

Defines the product's intended application and fluid compatibility, complying with regulations.

Access and Lighting

Ensures safe access, working platforms, and adequate lighting for maintenance and installation tasks.

Hazardous Conditions

Considers pipeline hazards like liquids/gases and environmental risks like temperature extremes.

System and Pressure Considerations

Evaluates system-wide risks and details safe procedures for isolating and venting pressure systems.

Temperature and Tools

Advises on temperature normalization and stresses the importance of using correct tools and genuine parts.

Protective Clothing and Permits

Recommends protective clothing and outlines requirements for competent supervision and safety permits.

Handling and Residual Hazards

Advises on safe handling of products and warns about residual hazards like hot surfaces.

Freezing and Disposal

Mandates protection against frost damage and states the product is recyclable with no ecological hazard.

Returning Products

Requires hazard information for returned products as per EC Health, Safety, and Environment Law.

General Product Information

General Description

Describes the FT14 ball float steam trap, its features, construction, and connection options.

Sizes and Pipe Connections

Lists available sizes and types of pipe connections for the steam trap, including screwed and flanged.

Pressure;Temperature Limits

Provides critical pressure and temperature operating limits according to ISO 6552 standards.

Installation

Check Product Suitability

Verifies product suitability for system pressure, temperature, and intended use before installation.

Determine Installation Situation

Determines the correct installation situation and direction of fluid flow for optimal performance.

Prepare for Installation

Instructs to remove protective covers and film from connections and name-plates before installation.

Commissioning

Operation

Maintenance

General Maintenance Information

Outlines general maintenance procedures including isolation, cooling, and reassembly of joint faces.

Main Valve Assembly Maintenance

Details the steps for removing, replacing, and refitting the main valve assembly and its components.

Air Vent Assembly Maintenance

Describes the process for removing and refitting the air vent assembly, including seat and frame.

Spare Parts

Available Spares List

Lists the components available as spare parts for the steam trap, differentiating between supplied and non-supplied parts.

How to Order Spares

Provides instructions on how to order spare parts, specifying the required description and trap details.

Summary

Safety Information

Intended Use

Defines the product's intended application and fluid compatibility, complying with regulations.

Access and Lighting

Ensures safe access, working platforms, and adequate lighting for maintenance and installation tasks.

Hazardous Conditions

Considers pipeline hazards like liquids/gases and environmental risks like temperature extremes.

System and Pressure Considerations

Evaluates system-wide risks and details safe procedures for isolating and venting pressure systems.

Temperature and Tools

Advises on temperature normalization and stresses the importance of using correct tools and genuine parts.

Protective Clothing and Permits

Recommends protective clothing and outlines requirements for competent supervision and safety permits.

Handling and Residual Hazards

Advises on safe handling of products and warns about residual hazards like hot surfaces.

Freezing and Disposal

Mandates protection against frost damage and states the product is recyclable with no ecological hazard.

Returning Products

Requires hazard information for returned products as per EC Health, Safety, and Environment Law.

General Product Information

General Description

Describes the FT14 ball float steam trap, its features, construction, and connection options.

Sizes and Pipe Connections

Lists available sizes and types of pipe connections for the steam trap, including screwed and flanged.

Pressure;Temperature Limits

Provides critical pressure and temperature operating limits according to ISO 6552 standards.

Installation

Check Product Suitability

Verifies product suitability for system pressure, temperature, and intended use before installation.

Determine Installation Situation

Determines the correct installation situation and direction of fluid flow for optimal performance.

Prepare for Installation

Instructs to remove protective covers and film from connections and name-plates before installation.

Commissioning

Operation

Maintenance

General Maintenance Information

Outlines general maintenance procedures including isolation, cooling, and reassembly of joint faces.

Main Valve Assembly Maintenance

Details the steps for removing, replacing, and refitting the main valve assembly and its components.

Air Vent Assembly Maintenance

Describes the process for removing and refitting the air vent assembly, including seat and frame.

Spare Parts

Available Spares List

Lists the components available as spare parts for the steam trap, differentiating between supplied and non-supplied parts.

How to Order Spares

Provides instructions on how to order spare parts, specifying the required description and trap details.

Overview

The Spirax Sarco FT14 is an SG iron-bodied ball float steam trap designed for efficient condensate removal and air venting in steam systems. This device is suitable for use on steam, air, or condensate applications, with specific guidance provided for other fluids upon consultation with Spirax Sarco. It is engineered to comply with the Indian Boiler Regulations, 1950, and is available with a manufacturer's Typical Test Report and IBR certification upon order placement.

Function Description

The FT14 operates as a continuous discharge trap, removing condensate as soon as it forms. Its design incorporates stainless steel working internals and an integral automatic air venting facility. During start-up, a thermostatic air vent allows air to bypass the main valve, preventing air binding within the system. As hot condensate enters the main chamber, the float rises, activating a lever mechanism that opens the main valve. This action ensures continuous drainage of condensate from the system. When steam arrives, the float drops, closing the main valve. This mechanism makes the FT14 well-suited for handling high start-up loads, providing clean, tight shut-off, and offering resistance to waterhammer and vibration. The BP99/32 capsule, integrated into the FT14, is specifically designed for use in superheat applications.

Usage Features

The FT14 is designed for ease of installation and maintenance without disturbing existing pipework. It is available with either horizontal screwed or flanged connections, supporting flow from right-to-left (R-L) or left-to-right (L-R). A vertical connection option (FT14V) is also available for downward vertical flow. The connection orientation can be changed on-site by loosening the four cover bolts and repositioning the cover to the desired orientation, though a new gasket must always be fitted during this process.

Proper installation requires the trap to be fitted with the float arm in a horizontal plane, ensuring it rises and falls vertically. The arrow on the name-plate must point downwards to indicate the correct fluid flow direction. It is crucial to check material suitability, pressure, and temperature limits against the system's operating conditions. If the product's maximum operating limits are lower than the system's, or if a malfunction could lead to dangerous overpressure or overtemperature, a safety device must be incorporated into the system. The product is not designed to withstand external stresses from the system, and installers are responsible for minimizing such stresses. Protective covers and films should be removed from connections and name-plates before installation, especially in high-temperature applications.

For optimum performance, the maximum operating pressure for saturated steam service (PMO) should not exceed 14 bar g. The product must not be used in regions where the pressure/temperature curve indicates unsafe operation.

Maintenance Features

Maintenance of the FT14 is designed to be straightforward, with specific instructions to ensure safety and proper function. Before any maintenance, the trap must be isolated from both the supply and return lines, and all pressure safely vented to atmosphere. The trap should then be allowed to cool. All joint faces must be clean during reassembly.

The cover gasket, which contains a thin stainless steel support ring, requires careful handling and disposal to prevent physical injury.

Main valve assembly replacement:

  1. Undo the cover bolts (2) and lift off the body (1).
  2. Remove the complete float assembly by undoing the two screws (7).
  3. Remove the main valve seat (5) and replace it with a new one, along with a new gasket. Note that a valve spring (item 28) is fitted only to DN25 (1") traps.
  4. Fit a complete new float assembly, tightening the assembly set screws (7) to the recommended torque (2.5 - 3.0 Nm or 1.8 - 2.2 lbf ft).
  5. Refit the body (1) using a new gasket (3).

Air vent assembly replacement:

  1. Remove the spring clip, element, and spacer plate (17).
  2. Unscrew the seat.
  3. Fit a new gasket, seat, and frame.
  4. Assemble the spacer plate, fit the element, and clips.
  5. Align the complete air vent horizontally to ensure the frame clears the cover.

Recommended tightening torques for various components are provided:

  • Cover bolts (2): 47 - 50 Nm (35 - 37 lbf ft)
  • Main valve seat (5): 50 - 55 Nm (37 - 40 lbf ft)
  • Float assembly set screws (7): 2.5 - 3.0 Nm (1.8 - 2.2 lbf ft)
  • Air vent assembly (17): 50 - 55 Nm (37 - 40 lbf ft)

Spare parts are clearly identified in the manual, with parts available for purchase shown in solid outline in the diagrams. These include the main valve assembly with float, air vent assembly, cover gasket (packet of 3), and a complete maintenance kit. When ordering spares, it is essential to use the provided descriptions and state the trap's size and type.

After any installation or maintenance, the system must be fully commissioned, and tests carried out on any alarms or protective devices to ensure full functionality.

Spirax Sarco FT14 Specifications

General IconGeneral
Connection TypeFlanged
Connection SizeDN15 to DN50
Body MaterialCarbon Steel
Pressure RatingPN16, PN25, PN40
ApplicationSteam
TypeFloat Trap

Related product manuals