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SPX Power Team PE55TWP-E110 - User Manual

SPX Power Team PE55TWP-E110
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ELECTRIC HYDRAULIC PUMP
10,000 PSI
Sheet No. 1 of 6
Rev 3 Date: 25 May 2012
Form No. 1000090
Operating Instructions for:
NOTE:
Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage
resulting from shipment.
Read and carefully follow these instructions. Most problems with new equipment are caused by improper
operation or installation.
The hydraulic power unit can be ordered with "building block" flexibility. The customer can choose from a
variety of motors, controls, reservoirs, and other options. Because of the many options available, these
instructions will include directions for options that your particular pump may not have.
Do not change motors without consulting the pump manufacturer's Technical Services Department.
PE55TWP-E110
PE55TWP-E220
PE55TWP
PE55TWP-220
PE55TWP-4-E110
PE55TWP-4-E220
PE55TWP-4
PE55TWP-4-220
PE55TWP-CF
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Summary

Safety Precautions

Hydraulic Hose Safety

Safety guidelines for handling and using hydraulic hoses to prevent injury and damage.

Pump Safety Precautions

Important safety instructions for operating and maintaining the hydraulic pump.

Power Supply Safety

Guidelines for safe electrical power supply connection and usage for the pump.

Circuit Breaker Information

Details on circuit breakers and thermal overload protection for pump motors.

Hydraulic Pump Set-up Procedure

Filling The Reservoir

Step-by-step instructions for filling the hydraulic pump reservoir with oil.

Hydraulic Connections

Procedures for cleaning and connecting hydraulic hoses and fittings to the pump.

Pump Operation and Adjustment

Adjusting The Hydraulic Gauge

Instructions for calibrating the hydraulic pressure gauge using an adjustment screw.

Priming The Pump

Steps to follow to prime the hydraulic pump for initial operation.

Adjusting The Pressure Regulating Valve

Guide on setting and adjusting the pump's pressure regulating valve.

Preventive Maintenance

Bleeding Air From The System

Procedure for removing accumulated air from the hydraulic system to ensure proper operation.

Hydraulic Fluid Level Check

Guidelines for checking and maintaining the correct hydraulic fluid level in the reservoir.

Maintenance Cleaning Procedures

Recommendations for keeping the pump and connected equipment clean.

Reservoir Maintenance and Sound Reduction

Draining And Flushing The Reservoir

Instructions for draining, flushing, and refilling the hydraulic reservoir.

Adding Oil To The Reservoir

Steps for safely adding hydraulic oil to the pump reservoir.

Sound Reduction Options

Methods to reduce the operating noise level of the electric hydraulic pump.

Checking Brushes On Universal Motors

Procedure for inspecting and replacing worn brushes on universal motors.

Reassembly Specifications

Pump Bolt Tightening Sequence

Specific sequence and torque values for tightening bolts on the high pressure pump assembly.

Brush Holder & Armature Specs

Installation specifications for brush holders and armatures on universal motors.

Needle Bearing Installation Specs

Dimensions and specifications for installing needle bearings on the pump's drive gear.

Troubleshooting Guide

Electric Motor Issues

Solutions for problems where the electric motor does not run or fails to start.

Oil Delivery Problems

Troubleshooting steps for pumps not delivering oil or delivering it erratically.

Pressure Build-up Issues

Diagnosing and resolving problems with pumps that build but cannot maintain pressure.

Full Pressure Not Achieved

Steps to troubleshoot and resolve issues where the pump fails to build full pressure.

Wrench Retraction Problems

Solutions for issues where the hydraulic wrench fails to retract properly.

Excess Oil Pressure

Troubleshooting for pumps that deliver excessive oil pressure.

Summary

Safety Precautions

Hydraulic Hose Safety

Safety guidelines for handling and using hydraulic hoses to prevent injury and damage.

Pump Safety Precautions

Important safety instructions for operating and maintaining the hydraulic pump.

Power Supply Safety

Guidelines for safe electrical power supply connection and usage for the pump.

Circuit Breaker Information

Details on circuit breakers and thermal overload protection for pump motors.

Hydraulic Pump Set-up Procedure

Filling The Reservoir

Step-by-step instructions for filling the hydraulic pump reservoir with oil.

Hydraulic Connections

Procedures for cleaning and connecting hydraulic hoses and fittings to the pump.

Pump Operation and Adjustment

Adjusting The Hydraulic Gauge

Instructions for calibrating the hydraulic pressure gauge using an adjustment screw.

Priming The Pump

Steps to follow to prime the hydraulic pump for initial operation.

Adjusting The Pressure Regulating Valve

Guide on setting and adjusting the pump's pressure regulating valve.

Preventive Maintenance

Bleeding Air From The System

Procedure for removing accumulated air from the hydraulic system to ensure proper operation.

Hydraulic Fluid Level Check

Guidelines for checking and maintaining the correct hydraulic fluid level in the reservoir.

Maintenance Cleaning Procedures

Recommendations for keeping the pump and connected equipment clean.

Reservoir Maintenance and Sound Reduction

Draining And Flushing The Reservoir

Instructions for draining, flushing, and refilling the hydraulic reservoir.

Adding Oil To The Reservoir

Steps for safely adding hydraulic oil to the pump reservoir.

Sound Reduction Options

Methods to reduce the operating noise level of the electric hydraulic pump.

Checking Brushes On Universal Motors

Procedure for inspecting and replacing worn brushes on universal motors.

Reassembly Specifications

Pump Bolt Tightening Sequence

Specific sequence and torque values for tightening bolts on the high pressure pump assembly.

Brush Holder & Armature Specs

Installation specifications for brush holders and armatures on universal motors.

Needle Bearing Installation Specs

Dimensions and specifications for installing needle bearings on the pump's drive gear.

Troubleshooting Guide

Electric Motor Issues

Solutions for problems where the electric motor does not run or fails to start.

Oil Delivery Problems

Troubleshooting steps for pumps not delivering oil or delivering it erratically.

Pressure Build-up Issues

Diagnosing and resolving problems with pumps that build but cannot maintain pressure.

Full Pressure Not Achieved

Steps to troubleshoot and resolve issues where the pump fails to build full pressure.

Wrench Retraction Problems

Solutions for issues where the hydraulic wrench fails to retract properly.

Excess Oil Pressure

Troubleshooting for pumps that deliver excessive oil pressure.

SPX Power Team PE55TWP-E110 Specifications

General IconGeneral
BrandSPX
ModelPower Team PE55TWP-E110
CategoryWater Pump
LanguageEnglish

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