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General| Power-to-Weight Ratio | 2.4 kg/kW |
|---|---|
| Oilomatic Chain Pitch | 3/8" P |
| Sound Pressure Level | 103 dB(A) |
| Sound Power Level | 114 dB(A) |
| Engine Power | 2.0 kW |
| Weight | 4.8 kg |
| Bar Length | 35 cm / 40 cm |
| Fuel Capacity | 390 cc |
| Chain Oil Capacity | 200 ml |
| Vibration Level Left/Right | 3.0/3.0 m/s² |
Explains the purpose and use of the service manual, parts lists, and technical information.
Lists safety regulations, hazards of gasoline, ignition system, and handling hot components.
Details engine displacement, bore, stroke, power, speed, clutch engagement, and leakage tests.
Lists leakage test specifications for the carburetor and tank vent, and fuel type.
Provides specifications for air gap, spark plug type, and electrode gap.
Details the speed-controlled Ematic oil pump and its oil delivery rate.
Lists fasteners, thread sizes, components, torque values, and remarks for assembly.
Lists conditions, causes, and remedies for clutch-related issues like chain stopping or loud noises.
Addresses issues with chain sprocket wear, chain stopping, and brake activation problems.
Lists causes and remedies for chain receiving no oil, losing oil, or delivering insufficient oil.
Details troubleshooting for broken starter ropes, rewind issues, and difficulty pulling.
Covers engine running issues, irregular sparks, and causes related to spark plug, flywheel, and ignition module.
Lists causes and remedies for carburetor flooding, poor acceleration, and power loss.
Addresses issues with starting, full power delivery, erratic running, and engine overheating.
Explains how to remove, install, and inspect the clutch drum for wear.
Refers to troubleshooting, clutch drum removal, and shroud removal.
Details how to check the chain brake's efficiency and proper function.
Explains how to remove and install the brake band, and when to replace it.
Describes removing and installing the brake lever, including spring attachment.
Details removal and installation of the brake lever on specific models.
Explains how to adjust the brake cable for proper coasting brake operation.
Provides steps for removing and installing the brake cable assembly.
Details how to remove and install the chain tensioner components.
Explains the quick chain tensioner installation within the sprocket cover.
Describes how to remove and install the chain catcher, an integral part of the sprocket cover.
Covers removing, installing, and repairing the bar mounting stud.
Details how to remove, install, and check the muffler and exhaust gasket.
Outlines steps before performing leakage tests, including removing shroud and spark plug.
Outlines steps before performing leakage tests, including removing shroud and spark plug.
Explains how to perform a vacuum test to check oil seals for leaks.
Details how to perform a pressure test for engine airtightness.
Describes removing and installing oil seals on the ignition side of the engine.
Describes removing and installing oil seals on the ignition side of the engine.
Details removing and installing oil seals on the clutch side of the engine.
Explains how to remove and install the engine shroud.
Covers removing the engine, checking sealing faces, and general engine removal steps.
Details removing the engine pan, crankshaft, and installing new oil seals.
Explains removing and installing crankshaft, ball bearings, and oil seals.
Covers removing and installing the piston, including piston pins and rings.
Details inspecting and installing piston rings, ensuring correct groove and orientation.
States that ignition timing is fixed and not adjustable during repair.
Describes how to remove and check the preseparator.
Provides steps for removing the old ignition module and installing a new one.
Explains how to test the ignition module using a ZAT tester for spark output.
Covers removing and installing the spark plug boot and ignition lead as a unit.
Details removing and installing the flywheel, including checking for damage.
Explains testing the short circuit wire for continuity and breaks.
Explains testing the short circuit wire for continuity and breaks.
Provides steps for removing and installing the short circuit wire and ground wire.
Describes testing and installing the ground wire, similar to the short circuit wire.
Details how to install and check the contact spring's seating and operation.
Provides a flowchart for diagnosing ignition system problems.
Discusses stiffness and slow rewinding of the starter rope due to dirt or temperature.
Explains how to remove and install the fan housing and segment.
Details removing and installing pawls and spring clips, including models with ErgoStart.
Covers removing, installing, and checking the ErgoStart mechanism and its components.
Explains how to relieve spring tension, remove, and install the rope rotor.
Details removing and installing the starter rope and grip.
Describes how to tension the rewind spring after rope installation.
Provides instructions for replacing the rewind spring, including safety precautions.
Details removing and installing AV springs located on the oil tank underside.
Explains removing and installing AV springs located on the fuel tank.
Covers removing and installing AV springs located between the handle frame and cylinder.
Details removing and installing stop buffers between engine and tank housings.
Explains removing and installing buffers located on the filter base.
Details removing and installing the handlebar.
Covers removing and installing the Master Control Lever.
Provides steps for removing and installing the Master Control Lever.
Details removing and installing the throttle trigger and lockout lever.
Covers removal/installation of trigger/lever for QuickStop Super models.
Details removing and installing the switch lever for QuickStop Super models.
Explains removing and installing the lockout lever for QuickStop Super models.
Details removing and installing the choke rod.
Explains removing and installing the throttle rod.
Discusses impurity buildup in the pickup body filter and its effect on oil supply.
Covers removing and installing the oil suction hose and pickup body.
Details removing and installing the oil pump, including worm and drive spring.
Explains the function of the valve and how to replace it if faulty.
Discusses the impact of dirty air filters on engine performance and how to check/clean.
Details removing and replacing the baffle.
Explains removing and installing the filter base.
Covers removing and installing the air guide shroud.
Specific instructions for air guide shroud on models with a manual fuel pump.
Details removing and installing the carburetor.
Explains how to test the carburetor for leaks using a pump.
Details removing and installing the metering diaphragm and gasket.
Details removing and installing the metering diaphragm and gasket.
Covers removing and installing the inlet needle and control lever.
Explains removing and installing the pump diaphragm and gasket.
Details removing and installing the lever on the throttle shaft.
Explains how to adjust the high, low, and idle speed screws on the carburetor.
Outlines the procedure for the basic setting of the carburetor after component replacement.
Outlines the procedure for the basic setting of the carburetor after component replacement.
Describes the standard setting procedure for the carburetor, including engine idle adjustment.
Details removing and installing the carburetor carrier.
Explains how to remove, inspect, and install the intake manifold.
Describes testing the tank vent function using pressure and vacuum tests.
Describes testing the tank vent function using pressure and vacuum tests.
Provides steps for removing and installing the tank vent and cover.
Discusses fuel starvation due to clogged pickup body filter and its removal.
Discusses fuel starvation due to clogged pickup body filter and its removal.
Details removing and installing fuel hoses, including connectors and grommets.
Specific instructions for fuel hoses on models with a manual fuel pump.
Covers removing and installing the manual fuel pump.
Details removing and installing the tank housing, including AV springs and stop buffers.
Lists special tools required for servicing, with part numbers and applications.
Lists various servicing aids like greases, lubricants, and sealants.
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