Still EXV 16 - Forklift Maintenance Procedures; General Information and Preliminary Steps

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Maintenance

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Table of Contents5
Introduction11
Forklift Data12
General Information12
How to Consult the Manual12
Date of Edition and Latest Update of this Manual14
Copyright and Trademark Rights14
Delivery of the Forklift and Documentation14
Spare Parts List15
Conformity Marking15
Declaration that Reflects the Content of the Declaration of Conformity16
Technical Service and Spare Parts18
Type of Use18
Working Conditions19
Modifications to Forklift20
Applied Equipment20
User Obligations20
Environmental Considerations21
Disposal of Components and Batteries21
Packaging22
Safety23
Safety Guidelines24
General Precautions24
General Safety Rules24
Flooring Requirements24
Battery Connection Cables25
Requirements for the Traction-Battery Charging Area25
Safety Regulations Relative to Forklift Use25
Safety Guidelines Relating to Operating Materials26
Residual Risk28
Residual Dangers, Residual Risks28
Electromagnetic Radiation29
Non-Ionised Radiation30
Noise30
Vibrations31
Declaration of Conformity in Accordance with the Radio Equipment Directive 2014/53/EU31
Safety Tests32
Regular Safety Inspection of the Truck32
Safety Devices33
Location of Safety Devices33
Damage, Defects and Misuse of Safety Devices35
Overview37
Technical Description38
Overview40
Instruments and Controls41
Start/Stop Key41
Display42
Emergency Shutdown Handle49
Tiller Controls50
Tiller53
Tiller Positions53
Combi Tiller (if Present)55
Optispeed Tiller (Only Present on EXV and Exvi Versions)57
Types of Lifting Masts58
Side Protection60
Description60
Platform62
Description62
Definition of Directions64
Markings65
Location of Labels65
Serial Number67
Nominal Value Designation Plate68
Capacity Plate69
Additional Designation Plate for the Double Pallet Stacker Version (EXV-D)70
Chassis Frame Labelling71
Options and Variants72
List of Options and Variants72
Dynamic Load Control (DLC) - Optional74
Regulations for Using the DLC74
Straddle Automatic Lowering (Optional)82
Accessories Mounting Bar with Data Socket83
Numeric Keypad - Start-Up Using a PIN (Option)84
Battery Electrolyte Level Indicator LED (Optional)86
Auxiliary Hydraulic Lines (Optional)87
Use91
Authorised and Safe Use92
Intended Use of the Trucks92
Safety Instructions Relating to Use of the Truck92
Transporting and Lifting the Truck95
Transporting the Truck95
Transport95
Climatic Conditions for Transport and Storage95
Loading and Unloading the Truck96
Breaking-In97
Checks and Actions Prior to Commissioning98
List of Checks before Use98
Ergonomic Dimensions100
Operator Position101
Operator's Position for Version Without Platform101
Operator Position for Version with Platform103
Using the Truck105
Stopping the Truck in Emergencies105
Starting the Truck105
Truck Travel106
Truck Steering Direction107
Using the Truck with the "Tiller Always Active - Creep Speed" Function (Optional)108
Reversing the Direction of Travel109
Truck Brake Systems109
Parking and Stopping the Truck110
Forklift Use in Cold-Storage Rooms112
Moving the Load113
Safety Guidelines for Handling Loads113
Checks to be Carried out before Lifting a Load115
Adjusting the Fork Distance (if Present)116
Automatic Speed Reduction with Forks Raised above the Safety Sensors117
Picking up the Load117
Transporting Loads121
Depositing a Load on the Ground122
Driving on Slopes123
Towing Trailers124
Charging the Battery125
Internal Accessibility125
Charging the Lead Battery127
Charging Curve Selector (Only with On-Board Battery Charger)127
Recharging the Battery Using the On-Board Battery Charger (Optional)128
Battery Type128
Preparation129
Maintenance131
General Information132
Preliminary Maintenance Operations133
Scheduled Maintenance134
Summary Table of Maintenance Operations134
Maintenance as Required137
Cleaning the Forklift137
Lubricating and Cleaning the Lifting Chains137
Fuses138
Battery Replacement with Removal from the Top139
Battery Replacement with Side Removal142
Decommissioning145
General Information145
Forklift Towing146
Temporary Putting out of Commission146
Checks and Inspections after a Long Period of Inactivity146
Permanent Putting out of Commission (Demolition)147
Technical Data149
EXV and Exvi Overall Dimensions150
EXV-SF and Exvi-SF Overall Dimensions151
Datasheet152
EXP Overall Dimensions166
Datasheet167
Datasheets171

Still EXV 16 - Forklift Maintenance Procedures; General Information and Preliminary Steps

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