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stud welding products STUDPRO Series - User Manual

stud welding products STUDPRO Series
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OPERATOR’S MANUAL
STUDPRO SERIES
Capacitor Discharge Stud Welder
MODELS:
StudPro 2500XI
StudPro 2500XIP
StudPro 3125XI
StudPro 3750XI
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Summary

Safety

Electrical Safety

Covers electrical hazards, input/output, capacitor storage, and cleaning components.

Fire Safety

Addresses fire hazards from expelled hot metal, sparks, and splatter during welding.

Personal Safety Precautions

Details protective gear for arc rays, noise, and fumes, plus fire prevention.

Maintenance Safety

Emphasizes regular inspection of all cables for damage and unsafe connections.

Training Requirements

States equipment use is limited to authorized, trained personnel who read the manual.

Installation Safety Guidelines

Provides guidance on selecting a suitable site for the equipment, avoiding hazards.

Specifications and Features

Product Components

Screen Operation

Stud Preset Screen

Details the interface for selecting stud presets and adjusting welding voltage.

Voltage Preset Screen

Explains the screen layout for selecting voltage presets and manual voltage adjustment.

Stud Counter Screen

Describes the display of stud count and the interface for resetting the counter.

Resetting the Stud Counter

Provides steps to confirm or cancel the resetting of the stud counter via the screen.

Screen Status Indicators

Explains status indicators like OVERTEMP, UNDER VOLTAGE, and error codes with solutions.

Setup and Welding

Connecting the Welding Leads

Instructions for connecting the stud gun weld cable, control cable, and ground clamp.

Connecting the Ground Clamp

Steps to ensure a good ground connection, including cleaning the contact area.

Selecting the Proper Stud Collet

Describes different collet styles (B, CI, Adjustable Chucks) for stud engagement.

CD Stud Gun Setup

Details steps for setting up the stud gun, including collet, foot piece, and tension adjustment.

Powering On the Welder

Steps to power on the welder after setup, including cord and fuse checks.

Voltage Selection

Explains how voltage is determined and adjusted for stud size and material thickness.

Testing the Weld Settings

Recommends test welds and outlines the process for performing them and checking results.

Inspecting the Weld

Provides guidance on visually inspecting welds for splatter and arc blow.

CD Gun Exploded View

Capacitor Discharge Accessories

stud welding products STUDPRO Series Specifications

General IconGeneral
Brandstud welding products
ModelSTUDPRO Series
CategoryWelding System
LanguageEnglish