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Sullair LS-25S User Manual

Sullair LS-25S
104 pages
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INDUSTRIAL ROTARY SCREW
L S --- 2 5 S
200---350HP/150---261KW AND 24KT
OPERATOR’S
MANU AL AND
Part Number 02250059---710
eSullair Corporation, 1994
Effective 11/94
AIR COMPRESSOR
SUPERVISOR
I
PARTS LIST

Table of Contents

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Sullair LS-25S Specifications

General IconGeneral
ModelLS-25S
CategoryAir Compressor
TypeRotary Screw
Power25 hp
Voltage460V
Phase3
DriveDirect

Summary

Section 1: Safety Precautions

General Safety Precautions

Covers general safety guidelines for operating Sullair compressors.

Personal Protective Equipment (PPE)

Details required PPE for operating and maintaining the compressor.

Pressure Release Safety

Safety measures related to pressure release in air lines.

Fire and Explosion Hazards

Precautions to prevent fire and explosion risks.

Moving Parts Safety

Guidelines to avoid injury from moving compressor components.

Physical Hazard Safety

Safety related to hot surfaces, sharp edges, and corners.

Toxic and Irritating Substances Safety

Precautions when handling toxic or irritating substances.

Electrical Shock Hazards

Critical safety measures to prevent electrical shock.

Lifting Safety Procedures

Guidelines for safely lifting and handling the compressor.

Entrapment Hazard Prevention

Safety measures to prevent entrapment in compressor enclosures.

Section 2: Compressor Description

Introduction to Sullair Compressors

Overview of Sullair rotary screw air compressor benefits.

Description of Key Components

Identification and overview of major compressor parts.

Sullair Compressor Unit Functionality

Functional description of the single-stage, positive displacement compressor.

Cooling and Lubrication System

Functional description of the cooling and lubrication system.

Compressor Discharge System

Functional description of the compressed air discharge system.

Control System Functionality

Description of how the capacity control system regulates air output.

Air Inlet System Functionality

Functional description of the air filter and inlet valve system.

Instrumentation and Control Panel

Overview of the Supervisor I control panel and its displays.

Supervisor I Microcontroller Programming

Details on user-programmable functions and parameters.

Section 4: Installation Procedures

Compressor Mounting Guidelines

Instructions for proper compressor mounting and foundation.

Ventilation and Cooling Requirements

Guidelines for adequate ventilation and cooling for the compressor.

Service Air Piping Installation

Recommendations for installing service air piping.

Fluid Piping (Air-Cooled Only)

Specific instructions for air-cooled fluid piping installation.

Coupling Alignment Check

Procedure for checking coupling alignment after shipping.

Fluid Level Check Procedure

Instructions on checking the compressor fluid level.

Electrical Preparation and Wiring

Guidelines for electrical connection and preparation.

Motor Rotation Direction Check

Procedure to verify correct motor rotation direction.

Section 5: Operation Guide

General Operation Overview

Introduction to compressor operation and controls.

Purpose of Controls and Indicators

Explanation of the function of various controls and indicators.

Initial Start-Up Procedure

Step-by-step guide for the first-time compressor start-up.

Subsequent Start-Up Procedure

Procedure for starting the compressor after initial use.

Shutdown Procedure

Instructions for properly shutting down the compressor.

Section 6: Maintenance Procedures

General Maintenance and Daily Checks

Routine checks and general maintenance overview.

Initial and Interval Maintenance

Maintenance tasks at initial hours and 1000-hour intervals.

Fluid and Separator Maintenance

Procedures for fluid changes and separator element replacement.

Main Filter Maintenance

Procedure for replacing the main fluid filter element.

Air Filter Maintenance

Procedure for inspecting and replacing air filter elements.

Separator Elements Replacement

Instructions for replacing primary and secondary separator elements.

Control System Adjustment

Procedure for adjusting the Sullicon control system parameters.

Thermal Valve Maintenance

Maintenance and replacement of the thermal valve.

Drive Coupling Maintenance

Installation, alignment, and maintenance of the drive coupling.

Fluid Stop Valve Maintenance

Procedure for servicing the fluid stop valve.

Solenoid Valve Maintenance

Maintenance and cleaning of solenoid valves.

Pressure Regulator Valve Maintenance

Procedure for maintaining the pressure regulator valve.

Minimum Pressure/Check Valve Maintenance

Maintenance for the minimum pressure/check valve.

Blowdown Valve Maintenance

Procedure for servicing the blowdown valve.

Control Line Filter Maintenance

Maintenance and replacement of the control line filter.

Flexible Coupling Maintenance

Procedure for replacing flexible coupling gasket rings.

Troubleshooting Guide

Guide to diagnosing and resolving common compressor problems.

Section 7: Illustrations and Parts List

Procedure for Ordering Parts

Instructions on how to order replacement parts.

Recommended Spare Parts List

List of recommended spare parts for the compressor.

Motor, Compressor, Frame, and Parts

Illustration and parts list for motor, compressor, and frame components.

Compressor Air Intake System

Illustration and parts list for the air intake system.

Fluid Cooling Piping System (Air-Cooled, 200-250HP)

Illustration and parts list for air-cooled remote cooler piping (200-250HP).

Fluid Cooling Piping System (Air-Cooled, 300-350HP)

Illustration and parts list for air-cooled remote cooler piping (300-350HP).

Fluid Cooling System (Water-Cooled, 200-250HP)

Illustration and parts list for water-cooled fluid cooling (200-250HP).

Fluid Cooling System (Water-Cooled, 300-350HP)

Illustration and parts list for water-cooled fluid cooling (300-350HP).

Compressor Discharge System

Illustration and parts list for the compressor discharge system.

Sullicon Control System

Illustration and parts list for the Sullicon control system.

Compressor Actuator Components

Illustration and parts list for the compressor actuator.

Electro-Pneumatic Control System

Illustration and parts list for the electro-pneumatic control system.

Enclosure Components

Illustration and parts list for the compressor enclosure.

Unit Tubing Components

Illustration and parts list for the unit tubing.

Decal Group

Illustration and list of various warning and identification decals.

Dimensions - 200HP/150KW (Water-Cooled)

Dimensional data for water-cooled models (200HP/150KW).

Dimensions - 250-350HP/187-261KW (Water-Cooled)

Dimensional data for water-cooled models (250-350HP).

Dimensions - 300HP/225KW (Air-Cooled)

Dimensional data for air-cooled models (300HP/225KW).

Wiring Diagram

Schematic diagram of the compressor's electrical wiring.

Wiring Diagram - WYE-DELTA

Schematic diagram for Wye-Delta motor starting configuration.

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