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Sullair LS-200 User Manual

Sullair LS-200
166 pages
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INDUSTRIAL AIR
COMPRESSOR
LS-2200
200
VCC-2200
100HP/ 75KW
AIR-COOLED AND WATER-COOELD
STANDARD AND 24KT
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250145-907
©Sullair Corporation
SERIES MODEL DESIGNATIONS:
Lubricated Screw Compressor
Variable Speed Drive Compressor
Variable Capacity Compressor
LS
V
VCC

Table of Contents

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Sullair LS-200 Specifications

General IconGeneral
ModelLS-200
TypeRotary Screw
Power SourceElectric
Phase3
Air Delivery250 - 1150 acfm (depending on model)
Pressure100 PSIG
Voltage460V
Drive TypeDirect
Cooling MethodAir Cooled
Weight5000 lbs

Summary

Section 1 Safety

1.1 General Safety Precautions

General safety principles for compressor operation and maintenance.

1.2 Personal Protective Equipment Guidelines

Guidelines for using safety gear, including eye, hearing, and body protection.

1.3 Pressure Release Procedures

Procedures for safely releasing system pressure before maintenance.

1.4 Fire and Explosion Prevention

Precautions against fire hazards, flammable substances, and ignition sources.

1.5 Moving Parts Safety

Safety measures to avoid contact with rotating components and pinch points.

1.6 Hot Surfaces and Sharp Edges

Warnings about contact with hot surfaces and sharp edges.

1.7 Toxic and Irritating Substances

Safety information regarding hazardous fluids and air quality for breathing.

1.8 Electrical Shock Hazards

Essential safety procedures for electrical installation and maintenance to prevent shock.

1.9 Lifting and Handling Guidelines

Guidelines for safely lifting and handling the compressor unit.

1.10 Entrapment Prevention

Precautions to prevent accidental entrapment within the compressor enclosure.

Section 2 Description

2.1 Introduction to Sullair Compressors

Overview of the Sullair rotary screw air compressor's features and benefits.

2.2 Description of Components

Identification and brief description of the compressor's main assemblies and parts.

2.3 Sullair Compressor Unit Function

Detailed explanation of the rotary screw compressor unit's positive displacement function.

2.4 Compressor Cooling and Lubrication System Function

How the cooling and lubrication systems manage fluid and temperature.

2.5 Compressor Discharge System Function

Explanation of the system that separates air and fluid after compression.

2.6 Supervisor Controller Function

How the Supervisor Controller manages compressor operation and regulates air delivery.

2.7 Electro-Mechanical Control System Function

Functionality of the Electro-Mechanical Control System for air intake regulation.

2.8 Air Inlet System Function

Description of the air filter and inlet valve mechanism for controlling air intake.

2.9 Electro-Mechanical Instrument Panel

Overview of the instrument panel gauges, indicators, and controls.

Section 3 Specifications

3.1 Table of Specifications

Technical data including HP/KW, CFM/M3/MIN, dimensions, and weight.

3.2 Lubrication Guide Standard Compressors

Recommendations for Sullube fluid changes and maintenance for standard models.

3.3 Lubrication Guide 24KT Compressors

Guidelines for lubricant changes and fluid analysis for 24KT compressors.

3.4 Lubrication Guide Optional Fluid

Information on using SRF 1/4000 fluid and its maintenance requirements.

3.5 Application Guide

Guidance on using the fluid analysis program for optimal maintenance intervals.

Section 4 Installation

4.1 Compressor Mounting Requirements

Requirements for compressor foundation and secure mounting.

4.2 Ventilation and Cooling Guidelines

Guidelines for ensuring adequate airflow for stable operating temperatures.

4.3 Service Air Piping Installation

Recommended installation procedures for service air piping, including shut-off valves.

4.4 Coupling Alignment Check

Statement that no coupling alignment is required.

4.5 Fluid Level Check Procedure

Procedures for checking and maintaining the correct fluid level in the sump.

4.6 Electrical Preparation Electro-Mechanical

Steps for electrical connection and checks for electro-mechanical controls.

4.7 Electrical Preparation Supervisor

Steps for electrical connection and checks for Supervisor Controller systems.

4.8 Motor Rotation Check Electro-Mechanical

Method for verifying correct motor rotation direction for electro-mechanical units.

4.9 Motor Rotation Check Supervisor Controller

Method for verifying correct motor rotation direction for Supervisor Controller units.

Section 6 Operation- Electro-Mechanical

6.1 General Introduction Electro-Mechanical

Introduction to the electro-mechanical control system and its indicators.

6.2 Purpose of Controls Guide Electro-Mechanical

Explanation of the purpose and function of various controls and indicators.

6.3 Initial Start-Up Procedure

Step-by-step guide for the first-time start-up of the compressor.

6.4 Subsequent Start-Up Procedure

Procedures for starting the compressor after initial setup.

6.5 Shutdown Procedure

Steps for safely shutting down the compressor.

Section 7 Operation- Supervisor Controller

7.1 Introduction to Supervisor Controller

Introduction to the Supervisor Controller system and its operation.

7.2 Purpose of Controls Guide Supervisor Controller

Explanation of the purpose and function of controls for Supervisor Controller.

7.3 Initial Start-Up Procedure

Step-by-step guide for the initial start-up using the Supervisor Controller.

7.4 Subsequent Start-Up Procedure

Procedures for starting the compressor with the Supervisor Controller after initial setup.

7.5 Shutdown Procedure

Steps for safely shutting down the compressor using the Supervisor Controller.

Section 8 Maintenance

8.1 General Maintenance Overview

Overview of the minimal maintenance requirements for the air compressor.

8.2 Daily Operation Checks

Daily checks and observations for proper compressor operation.

8.3 Maintenance After Initial 50 Hours

Initial maintenance tasks to remove foreign materials from the system.

8.4 Maintenance After First 1000 Hours

Maintenance tasks required after the first 1000 hours of operation.

8.5 Motor Bearings Lubrication

Instructions for greasing motor bearings according to manufacturer recommendations.

8.6 Fluid Maintenance Procedures

Procedures and recommendations for changing compressor fluid (Sullube, 24KT, SRF 1/4000).

8.7 Parts Replacement and Adjustment Procedures

Detailed procedures for replacing common parts like filters and elements.

Section 9 Troubleshooting

9.1 General Troubleshooting Guidance

General guidance and initial inspection steps for diagnosing problems.

9.2 Troubleshooting Guide

A comprehensive guide listing symptoms, probable causes, and remedies for common issues.

Section 10 Variable Speed Drive

10.1 Description of Components

Overview of components specific to variable speed drive (VSD) compressors.

10.2 Control System Functional Description

Explanation of how the control system manages VSD operation and air delivery.

Section 11 Illustrations and Parts List

11.1 Procedure for Ordering Parts

Instructions on how to order replacement parts, including contact information.

11.2 Recommended Spare Parts List

A list of recommended spare parts with kit numbers and quantities.

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