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Sullair LS-32 User Manual

Sullair LS-32
118 pages
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KEEP FOR
FUTURE
REFERENCE
Part Number 02250142-816
©Sullair Corporation
OPERATOR’S
MANUAL AND
PARTS LIST
INDUSTRIAL ROTARY SCREW
AIR COMPRESSOR
LS-332
350-400HP
LOW PRESSURE
AIR-COOLED
STANDARD and 24KT

Table of Contents

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Sullair LS-32 Specifications

General IconGeneral
BrandSullair
ModelLS-32
CategoryAir Compressor
LanguageEnglish

Summary

Section 1 SAFETY

1.1 GENERAL SAFETY RESPONSIBILITIES

General safety responsibilities of the operator and owner.

1.2 PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS

Requirements for personal protective equipment (PPE) during operation and maintenance.

1.3 SAFE PRESSURE RELEASE PROCEDURES

Procedures for safely releasing system pressure.

1.4 FIRE AND EXPLOSION PRECAUTIONS

Precautions to prevent fire and explosion hazards.

1.5 MOVING PARTS SAFETY

Warnings and precautions related to rotating machinery and moving components.

1.6 PHYSICAL HAZARD AVOIDANCE

Avoiding contact with physical hazards like heat and sharp edges.

1.7 TOXIC AND IRRITATING SUBSTANCES

Handling of hazardous materials and fumes, and safe air usage.

1.8 ELECTRICAL SHOCK SAFETY

Safety measures and precautions for electrical hazards.

1.9 SAFE LIFTING AND HANDLING

Safe procedures for lifting, rigging, and handling the compressor unit.

1.10 ENTRAPMENT SAFETY PROTOCOLS

Safety protocols to prevent personnel entrapment within the unit.

Section 2 COMPRESSOR DESCRIPTION

2.1 INTRODUCTION TO COMPRESSOR TECHNOLOGY

Overview of Sullair's lubricated rotary screw compressor technology.

2.2 DESCRIPTION OF MAJOR COMPONENTS

Identification and overview of major compressor package components.

2.3 SULLAIR COMPRESSOR UNIT FUNCTIONALITY

Functional description of the single-stage, positive displacement compressor unit.

2.4 COOLING AND LUBRICATION SYSTEM FUNCTIONALITY

How the cooling and lubrication systems function to maintain performance.

2.5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONALITY

Functional description of the air discharge path and receiver functions.

2.6 CONTROL SYSTEM FUNCTIONALITY

Functional description of the compressor's capacity control system.

2.7 AIR INLET SYSTEM FUNCTIONALITY

Functional description of the air intake filters and valve.

Section 3 SPECIFICATIONS

3.1 LS-32 SERIES TECHNICAL SPECIFICATIONS

Detailed technical data and dimensions for the LS-32 series.

3.2 COMPRESSOR LUBRICATION GUIDELINES

Guidelines for compressor lubrication, including fluid types and changes.

3.3 APPLICATION AND FLUID ANALYSIS GUIDE

Guidance for specific usage scenarios and fluid analysis.

3.5 LUBRICATION CHANGE RECOMMENDATIONS

Recommendations for fluid replacement intervals and maintenance.

Section 4 INSTALLATION

4.1 COMPRESSOR MOUNTING PROCEDURES

Procedures for compressor foundation, mounting, and alignment.

4.2 VENTILATION AND COOLING REQUIREMENTS

Requirements for proper air flow and temperature control for optimal operation.

4.3 SERVICE AIR PIPING INSTALLATION

Guidelines for installing service air piping and related components.

4.4 COUPLING ALIGNMENT CHECK PROCEDURE

Procedure for verifying and maintaining coupling alignment.

4.5 FLUID LEVEL CHECK PROCEDURE

How to check and maintain proper fluid levels in the compressor.

4.6 ELECTRICAL PREPARATION GUIDELINES

Requirements for electrical connections, wiring, and safety compliance.

4.7 MOTOR ROTATION DIRECTION CHECK

Verifying the correct direction of motor rotation before operation.

Section 5 SUPERVISOR CONTROLLER™

5.1 KEYBOARD LAYOUT AND FUNCTIONS

Description of the controller's input keys and their functions.

5.2 MAIN DISPLAY EXPLANATION

Explanation of the information shown on the controller's main screen.

5.3 FUNCTION MENU OVERVIEW

Overview of the controller's operational menus and parameter access.

5.4 STATUS DISPLAY OF OPERATIONAL PARAMETERS

Viewing current operational parameters like pressures and temperatures.

5.5 CONTROL PARAMETERS ADJUSTMENT

Adjusting machine operation settings such as pressure and timers.

5.6 MAINTENANCE INFORMATION AND TIMERS

Accessing preventive maintenance schedules and timers.

5.7 SEQUENCING PARAMETERS CONFIGURATION

Settings for multi-machine operation and sequencing logic.

5.9 PRESSURE CALIBRATION PROCEDURE

Adjusting pressure sensor readings for accuracy.

5.13 TROUBLESHOOTING GUIDE

Guide for diagnosing and resolving common compressor issues.

Section 6 COMPRESSOR OPERATION

6.1 INTRODUCTION TO OPERATION

Introduction to understanding compressor operation principles.

6.2 PURPOSE OF OPERATIONAL CONTROLS

Explanation of the functionality of various operational controls and indicators.

6.3 INITIAL START-UP PROCEDURE

Step-by-step guide for the first startup of the compressor.

6.5 SHUTDOWN PROCEDURE

Correct procedure for safely stopping the compressor.

Section 7 MAINTENANCE

7.1 GENERAL MAINTENANCE OVERVIEW

General overview of the compressor's maintenance program.

7.2 DAILY OPERATION CHECKS

Routine checks and operations to perform daily.

7.3 INITIAL 50 HOURS MAINTENANCE

First maintenance tasks required after 50 hours of operation.

7.4 1000 HOURS MAINTENANCE

Maintenance tasks required at 1000 hours of operation.

7.5 FLUID CHANGE PROCEDURE

Procedure for replacing compressor fluid and associated recommendations.

7.6 SEPARATOR MAINTENANCE REQUIREMENTS

Service requirements and replacement intervals for the separator.

7.7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

Procedures for replacing and adjusting major components like filters and couplings.

Section 8 ILLUSTRATIONS AND PARTS LIST

8.1 PROCEDURE FOR ORDERING PARTS

Instructions for obtaining replacement parts from Sullair.

8.2 RECOMMENDED SPARE PARTS LIST

List of commonly used spare parts with kit numbers and quantities.

8.3 MAJOR COMPONENT ILLUSTRATIONS AND PARTS

Exploded views and parts for key assemblies like motor, compressor, frame, and controls.

8.16 DECAL GROUP AND LOCATIONS

Identification and placement of all warning and information decals on the unit.

8.20 WIRING DIAGRAM

Schematic of the electrical connections for the air-cooled compressor.

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