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Sullair TS-20 Series User Manual

Sullair TS-20 Series
130 pages
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INDUSTRIAL
100---250HP/75---187KW
MANUAL AND
Part Number 02250059---860
eSullair Corporation
AIR COMPRESSOR
TS---20 SERIES
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Manual Brought to You By: IndustrialAirPower.com
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Sullair TS-20 Series Specifications

General IconGeneral
ModelTS-20 Series
Horsepower20 hp
Phase3
TypeRotary Screw
Voltage230/460V
Noise Level72 dBA
EngineElectric

Summary

Section 1 SAFETY

1.1 GENERAL

General safety precautions for compressor operation and maintenance.

1.3 PRESSURE RELEASE

Procedures for safe pressure release and use of flow-limiting valves.

1.8 ELECTRICAL SHOCK

Safety procedures to prevent electrical hazards during installation and maintenance.

1.10 ENTRAPMENT

Safety measures to prevent entrapment within the compressor enclosure.

Section 2 DESCRIPTION

2.2 DESCRIPTION OF COMPONENTS

Identification and overview of the main components of the air compressor package.

2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION

Explanation of how the cooling and lubrication system functions.

2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION

Detailed explanation of the compressor's capacity control system.

2.8 INSTRUMENTATION, FUNCTIONAL DESCRIPTION

Explanation of the instrument panel gauges, buttons, and indicator lights.

Section 3 SPECIFICATIONS

3.1 SULLAIR TS--20 SPECIFICATIONS

Technical specifications and dimensions for Sullair TS-20 models.

3.2 LUBRICATION GUIDE---STANDARD COMPRESSORS

Guidance on lubrication, fluid type, and change intervals.

Section 4 INSTALLATION

4.1 MOUNTING OF COMPRESSOR

Requirements for compressor mounting and foundation.

4.6 ELECTRICAL PREPARATION

Overview of electrical preparation and wiring requirements.

4.7 MOTOR ROTATION DIRECTION CHECK

Procedure to check and correct motor rotation direction.

Section 5 OPERATION

5.2 PURPOSE OF CONTROLS

Explanation of the purpose of various controls and indicators.

5.3 INITIAL START—UP PROCEDURE

Step-by-step guide for the initial startup of the compressor.

5.5 SHUTDOWN PROCEDURE

Instructions for safely shutting down the compressor.

Section 6 MAINTENANCE

6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION

Maintenance tasks required after the first 50 hours of operation.

6.4 MAINTENANCE AFTER 1000 HOURS

Maintenance tasks required after 1000 hours of operation.

6.7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES

Detailed procedures for replacing parts and making adjustments.

6.8 TROUBLESHOOTING

Information on common symptoms, probable causes, and remedies.

Section 7 RECOMMENDED SPARE PARTS LIST

7.2 RECOMMENDED SPARE PARTS LIST

List of recommended spare parts with part numbers and quantities.

7.3 MOTOR, COMPRESSOR AND FRAME --- 100, 125, 150 & 200HP/75, 93, 112 & 150KW

Illustration and parts list for motor, compressor, and frame assembly.

7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM --- 100HP/75KW (AIR ---COOLED)

Illustration and parts list for the air-cooled system for 100HP/75KW.

7.15 COMPRESSOR DISCHARGE SYSTEM --- 100, 125 & 150HP/75, 93 & 112KW

Illustration and parts list for discharge system for 100-150HP models.

7.18 INSTRUMENT PANEL --- ALL MODELS

Illustration and parts list for the instrument panel.

7.19 PNEUMATIC CONTROLS --- ALL MODELS

Illustration and parts list for pneumatic controls.

7.27 DECAL GROUP

Illustration and parts list for various decals and warning labels.

7.28 WIRING DIAGRAM --- SINGLE CONTROL

Wiring diagram for single control systems.

7.29 WIRING DIAGRAM --- DUAL CONTROL

Wiring diagram for dual control systems.

7.30 WIRING DIAGRAM --- WYE DELTA --- SINGLE CONTROL

Wiring diagram for Wye-Delta single control systems.

7.31 WIRING DIAGRAM --- WYE DELTA --- DUAL CONTROL

Wiring diagram for Wye-Delta dual control systems.

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