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General| Brand | Sullair |
|---|---|
| Model | TS-32 |
| Category | Air Compressor |
| Language | English |
General safety precautions for operating Sullair compressors, emphasizing user responsibility for safe operation.
Guidelines for complying with OSHA and other regulations regarding personal protective equipment.
Procedures and requirements for pressure release mechanisms and safety valves in air lines.
Precautions to prevent fire and explosion hazards related to lubricants and ignition sources.
Safety instructions to avoid injury from moving parts of the compressor, including guards and clothing.
Safety guidelines for electrical installations, maintenance, and avoiding shock hazards.
Safety measures to prevent entrapment within the compressor enclosure during service or adjustments.
Warnings about hot surfaces, sharp edges, and corners, and the need for protective equipment.
Procedures and precautions for safely lifting and handling the compressor unit.
Precautions regarding the use of compressed air for breathing and handling toxic or irritating substances.
Requirements for compressor mounting, including foundation, leveling, securing, and alignment.
Guidelines for proper ventilation and cooling of air-cooled and water-cooled compressors.
Instructions for installing service air piping, including shut-off valves and condensate drains.
Procedure for checking and verifying coupling alignment after shipping and handling.
Guidelines for fluid piping installation in air-cooled systems, including depressurization lines and pressure drop.
Requirements for customer wiring, compliance with codes, and initial electrical checks before startup.
Procedure for verifying correct motor rotation direction for compressor operation.
Specifications for standard compressor models, including type, operating pressure, bearing, temperature, lubricant, and sump capacity.
Specifications for standard 60-cycle motors, including size, type, ambient temperature, options, and speed.
Guidelines for using Sullube 32 fluid, including change intervals and mixing precautions.
Description of the Supervisor I control panel instrumentation, displays, and operator controls.
Explanation of the Supervisor's Automatic operation mode, including timed stops and automatic restarts.
Guide to programming the Supervisor I microcontroller, covering language, operating modes, and parameter settings.
Instructions for adjusting the control system parameters, including unload and load pressure settings.
Table of trouble indications, setpoints, causes, and remedies for various compressor conditions.
Continued table of trouble indications, setpoints, causes, and remedies for compressor issues.
Functional description of the Sullair compressor unit, explaining its two-stage, fluid-lubricated design and fluid functions.
Functional description of the compressor control system, explaining its role in regulating air output based on demand.
Functional description of the compressor cooling and lubrication system, detailing its components and operation.
Explanation of the purpose and function of various controls and indicators on the compressor, such as the ON/OFF pad and displays.
Further explanation of controls and indicators, focusing on the Sullicon Control, pressure regulators, and solenoid valves.
Step-by-step procedure for the initial start-up of the compressor, including safety checks and setting verification.
Daily maintenance checks before starting the compressor, focusing on fluid levels and panel readings.
Guidelines for changing the compressor fluid (Sullube 32), including service intervals and fluid analysis recommendations.
Procedures for air filter maintenance, including primary and secondary element replacement and inspection.
Detailed procedures for replacing separator elements for different HP ranges, including torque specifications.
Continuation of separator element replacement procedures for higher HP ranges.
Procedures for drive coupling installation and alignment, including tools required and steps for hub mounting and offset alignment.
Procedures for drive coupling installation and alignment for higher HP ranges, covering hub mounting, alignment checks, and shrink disc installation.
Introduction to the troubleshooting section, explaining the basis of the chart and the importance of systematic analysis.
Troubleshooting chart covering symptoms like compressor not starting, probable causes, and remedies.
Continued troubleshooting chart addressing compressor shutdown with air demand, including high temperature and low fluid pressure issues.
Troubleshooting steps for recurring issues like the pressure relief valve opening repeatedly and liquid water in compressed air lines.
Instructions for adjusting the control system settings, including unload pressure and differential pressure.
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