Suzuki GSF1200S 2001 User Manual

SERVICING INFORMATION 7-1
SERVICING INFORMATION
7
CONTENTS
TROUBLESHOOTING ........................................................................... 7- 2
ENGINE ............................................................................................. 7- 2
CARBURETOR ................................................................................. 7- 6
CHASSIS........................................................................................... 7- 6
BRAKES ........................................................................................... 7- 7
ELECTRICAL .................................................................................... 7- 8
BATTERY .......................................................................................... 7- 9
WIRING DIAGRAM ................................................................................ 7-10
WIRE HARNESS, CABLE AND HOSE ROUTING ............................... 7-12
WIRE HARNESS ROUTING ............................................................. 7-12
CABLE ROUTING............................................................................. 7-15
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ............................. 7-16
FUEL HOSE ROUTING .................................................................... 7-17
CLUTCH HOSE ROUTING ............................................................... 7-18
OIL HOSE ROUTING........................................................................ 7-19
FRONT BRAKE HOSE ROUTING ................................................... 7-20
REAR BRAKE HOSE ROUTING ..................................................... 7-21
FRONT FOOTREST BRACKET SET-UP ......................................... 7-22
FUEL TANK SET-UP ......................................................................... 7-23
HIGH-TENSION CORD ROUTING ................................................... 7-24
MUFFLER MOUNTING ..................................................................... 7-24
SIDE-STAND AND CENTER STAND SPRINGS ............................. 7-25
COWLING AND COWLING BRACE SET-UP................................... 7-26
FRAME COVER AND SIDE FRAME COVER SET-UP .................... 7-27
COWLING CUSHION AND TAPE ..................................................... 7-28
FRONT FENDER CUSHION............................................................. 7-29
SEAT LOCK CABLE ROUTING ....................................................... 7-29
FUEL TANK AIR BREATHER HOSE/FUEL TANK DRAIN HOSE ... 7-30
SPECIAL TOOLS ................................................................................... 7-32
TIGHTENING TORQUE ......................................................................... 7-35
ENGINE ............................................................................................. 7-35
CHASSIS........................................................................................... 7-36
TIGHTENING TORQUE CHART ....................................................... 7-37
SERVICE DATA...................................................................................... 7-38

Suzuki GSF1200S 2001 Specifications

General

Displacement	1157 cc
Compression Ratio	9.5:1
Ignition	Electronic ignition (Transistorized)
Transmission	5-speed
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Front Brakes	Dual disc
Rear Brakes	Single disc
Front Tire	120/70-ZR17
Rear Tire	180/55-ZR17
Seat Height	790 mm (31.1 inches)
Engine Type	4-stroke, 4-cylinder, DOHC
Cooling System	Air/oil-cooled
Rear Suspension	Swingarm, link type, coil spring, oil damped
Fuel Tank Capacity	20 liters
Bore x Stroke	79.0 mm x 59.0 mm