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Suzuki GSX-R750K1 2001 User Manual

Suzuki GSX-R750K1 2001
495 pages
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GSX-R750
SUZUKI MOTOR CORPORATION PRINTED IN JAPAN FEBRUARY, 2000
99500-37112-03E

Table of Contents

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Suzuki GSX-R750K1 2001 Specifications

General IconGeneral
Displacement749cc
Compression Ratio12.0:1
Fuel SystemFuel injection
StarterElectric
Transmission6-speed, constant mesh
Final DriveChain
Rear BrakesSingle hydraulic disc
Front Tire120/70-ZR17
Rear Tire180/55-ZR17
Seat Height810 mm
Engine Type4-stroke, liquid-cooled, inline-four
Front SuspensionInverted telescopic, coil spring
Rear SuspensionLink-type, coil spring, oil damped
Front BrakesDual hydraulic disc
Length1400 mm
Height1135 mm
Wheelbase1400 mm
Fuel Capacity18 L
Bore x Stroke72.0 x 46.0 mm (2.83 x 1.81 inches)

Summary

GENERAL INFORMATION

WARNING/CAUTION/NOTE

Explains special meanings of signal words like WARNING, CAUTION, and NOTE.

GENERAL PRECAUTIONS

Lists important safety precautions for service mechanics and motorcycle reliability.

FUEL, OIL AND ENGINE COOLANT RECOMMENDATION

Recommends specific types of fuel, engine oil, and coolant for the motorcycle.

SPECIFICATIONS

Provides detailed technical specifications for engine, transmission, chassis, and electrical systems.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

Lists recommended intervals for periodic service work to maintain peak performance.

MAINTENANCE AND TUNE-UP PROCEDURES

Describes servicing procedures for items listed in the Periodic Maintenance Chart.

VALVE CLEARANCE

Details inspection and adjustment procedures for valve clearance, including specifications.

ENGINE OIL AND OIL FILTER

Provides procedures for replacing engine oil and oil filter, including amounts and intervals.

BRAKE

Details inspection intervals for brake fluid level and brake pad wear, including DOT 4 specification.

COMPRESSION PRESSURE CHECK

Explains how to perform a compression pressure test to assess the engine's internal condition.

OIL PRESSURE CHECK

Details the procedure for checking engine oil pressure to indicate the condition of moving parts.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Details the sequential steps for removing the engine from the frame and reinstalling it.

ENGINE DISASSEMBLY

Provides a flowchart outlining the engine disassembly procedure.

WATER PUMP

Details the removal, disassembly, inspection, and reassembly/installation of the water pump.

CRANKSHAFT AND CONROD

Covers crankshaft runout, conrod measurements, and bearing oil clearance checks.

ENGINE REASSEMBLY

Provides guidelines for reassembling the engine, emphasizing critical steps and torque values.

FI SYSTEM AND INTAKE AIR SYSTEM

PRECAUTIONS IN SERVICING

Provides safety precautions for handling FI components and servicing the system.

FUEL DELIVERY SYSTEM

Describes the components of the fuel delivery system, including tank, pump, filters, and injectors.

ECM (FI CONTROL UNIT)

Explains the ECM's composition, function, and the eight programmed maps for engine conditions.

INJECTION TIMING

Describes the sequential, four-cylinder injection system and timing determination.

SENSORS

Introduces various sensors like IAP, TP, CKP, CMP, IAT, ECT, AP, and TO sensors.

MALFUNCTION CODE AND DEFECTIVE CONDITION

Lists malfunction codes, detected items, and possible causes for troubleshooting FI system.

COOLING AND LUBRICATION SYSTEM

WATER PUMP

Details the removal, disassembly, inspection, and reassembly/installation of the water pump.

CHASSIS

FRONT FORK

Describes the construction of the front fork, listing all components and their torque specifications.

ELECTRICAL SYSTEM

TROUBLESHOOTING

Provides a flowchart for diagnosing common electrical issues, starting with battery problems.

IGNITION SYSTEM

Explains the fully transistorized ignition system, including components and timing control factors.

SERVICING INFORMATION

TROUBLESHOOTING

Provides troubleshooting tables for FI system, engine, cooling, chassis, brakes, and electrical systems.

ENGINE TROUBLESHOOTING

Lists common engine complaints, symptoms, possible causes, and remedies.

BRAKES TROUBLESHOOTING

Lists common brake complaints, symptoms, causes, and remedies for power, squeaking, and drags.

ELECTRICAL TROUBLESHOOTING

Provides troubleshooting for electrical issues like no spark, fouled plugs, generator, and starter problems.

BATTERY TROUBLESHOOTING

Addresses battery issues like sulfation, running down quickly, and rapid discharge, with remedies.

TIGHTENING TORQUE

Lists tightening torque specifications (N·m, kgf·m, lb-ft) for engine, FI system, cooling, and chassis.

SERVICE DATA

Provides detailed service specifications for valve, camshaft, cylinder, piston, conrod, and crankshaft.

GSX-R750K2 (’02-MODEL)

SERVICE DATA (GSX-R750K2)

Lists service data for valve, camshaft, cylinder, piston, conrod, and crankshaft for the K2 model.

WIRING DIAGRAM

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