Suzuki VLR1800 Service Manual

Table of Contents 9- i
9
Section 9
CONTENTS
Body and Accessories
Precautions .................................................9-1
Precautions............................................................. 9-1
Precautions for Electrical System ......................... 9-1
Component Location ............................................. 9-1
Electrical Components Location ........................... 9-1
Wiring Systems........................................ 9A-1
Schematic and Routing Diagram........................9A-1
Wiring Diagram ................................................... 9A-1
Wiring Harness Routing Diagram........................ 9A-7
Specifications.......................................................9A-9
Service Data .......................................................9A-9
Lighting Systems..................................... 9B-1
Repair Instructions ..............................................9B-1
Headlight Components ....................................... 9B-1
Headlight Removal and Installation ....................9B-2
Headlight Bulb Replacement ..............................9B-2
Headlight Beam Adjustment ............................... 9B-3
Headlight Relay Inspection .................................9B-3
Rear Combination Light Components................. 9B-4
Rear Combination Light Removal and
Installation.........................................................9B-4
License Plate Light Components ........................9B-5
License Plate Light Removal and Installation .....9B-5
License Plate Light Bulb Replacement ...............9B-6
Turn Signal Light Components ........................... 9B-6
Front Turn Signal Light Removal and
Installation.........................................................9B-7
Rear Turn Signal Light Removal and
Installation.........................................................9B-7
Turn Signal Light Bulb Replacement ..................9B-8
Turn Signal / Side-stand Relay Inspection .......... 9B-8
Turn Signal / Side-stand Relay Removal and
Installation.........................................................9B-8
Hazard Switch Inspection ................................... 9B-8
Turn Signal Switch Inspection............................. 9B-9
Passing Light Switch Inspection ......................... 9B-9
Dimmer Switch Inspection................................. 9B-10
Specifications.....................................................9B-10
Service Data .....................................................9B-10
Special Tools and Equipment ...........................9B-10
Special Tool ...................................................... 9B-10
Combination Meter / Fuel Meter / Horn.. 9C-1
General Description .............................................9C-1
Combination Meter System Description..............9C-1
Repair Instructions ..............................................9C-2
Combination Meter Components ........................9C-2
Combination Meter Removal and Installation .....9C-2
Combination Meter Disassembly and
Assembly...........................................................9C-2
Combination Meter Inspection ............................9C-3
Engine Coolant Temperature Indicator Light
Inspection..........................................................9C-4
Engine Coolant Temperature Removal and
Installation .........................................................9C-4
Fuel Level Indicator Inspection ...........................9C-4
Fuel Level Indicator Switch (Thermistor)
Inspection..........................................................9C-5
Fuel Level Gauge Inspection ..............................9C-6
Speedometer Inspection .....................................9C-6
Speed Sensor Removal and Installation .............9C-6
Speed Sensor Inspection ....................................9C-7
Oil Pressure Indicator Inspection ........................9C-8
Oil Pressure Switch Removal and Installation ....9C-8
Ignition Switch Inspection....................................9C-8
Ignition Switch Removal and Installation.............9C-8
Horn Inspection ...................................................9C-9
Horn Removal and Installation ............................9C-9
Specifications.....................................................9C-10
Service Data......................................................9C-10
Tightening Torque Specifications......................9C-10
Special Tools and Equipment ...........................9C-10
Recommended Service Material .......................9C-10
Special Tool ......................................................9C-10
Exterior Parts ........................................... 9D-1
Repair Instructions ..............................................9D-1
Exterior Parts Construction .................................9D-1
Fastener Removal and Installation......................9D-2
Exterior Parts Removal and Installation ..............9D-3
Specifications.......................................................9D-6
Tightening Torque Specifications........................9D-6
Special Tools and Equipment .............................9D-6
Recommended Service Material .........................9D-6

Suzuki VLR1800 Specifications

General

Manufacturer	Suzuki
Model	VLR1800
Compression Ratio	10.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed
Category	Cruiser
Displacement	1783 cc
Ignition	Electronic ignition (Transistorized)
Final Drive	Shaft
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Rear Brakes	Single disc
Ground Clearance	140 mm
Seat Height	705 mm