English
2 SysAqua
CONTENTS
1. GENERAL RECOMMENDATIONS ........................................................................................................................................................ 3
1.1. SAFETY DIRECTIONS .......................................................................................................................................................................................................................3
1.2. WARNING ......................................................................................................................................................................................................................................... 3
1.3. EQUIPMENT SAFETY DATA ............................................................................................................................................................................................................. 4
2. INSPECTION AND STORAGE .............................................................................................................................................................. 5
3. WARRANTY ...................................................................................................................................................................................... 5
4. PRESENTATION ................................................................................................................................................................................. 5
5. CONTENTS OF PACKAGE ................................................................................................................................................................... 6
5.1. OPTIONALS ACCESSORIES ..............................................................................................................................................................................................................6
6. DIMENSIONS .................................................................................................................................................................................... 6
7. HANDLING ........................................................................................................................................................................................ 6
7.1. NET WEIGHT ..................................................................................................................................................................................................................................... 6
7.2. GRAVITY CENTER POSITION ...........................................................................................................................................................................................................6
7.2.1. WITHOUT BUFFER TANK ............................................................................................................................................................................................................................................6
7.2.2. WITH BUFFER TANK ...................................................................................................................................................................................................................................................6
7.3. MANUTENTION GENERALITES ......................................................................................................................................................................................................7
7.3.1. HANDLING WITH A FORKLIFT ...................................................................................................................................................................................................................................7
7.3.2. HANDLING BY SLINGING ........................................................................................................................................................................................................................................... 8
8. TECHNICAL SPECIFICATIONS ............................................................................................................................................................. 9
8.1. PHYSICAL CHARACTERISTICS ........................................................................................................................................................................................................9
8.2. REFRIGERATION SPECIFICATIONS ...............................................................................................................................................................................................10
8.2.1. REFRIGERANT CIRCUIT DIAGRAM .........................................................................................................................................................................................................................10
8.2.2. REFRIGERANT CHARGE ........................................................................................................................................................................................................................................... 10
8.2.3. FLUOROCARBON GAS REGULATIONS................................................................................................................................................................................................................... 10
8.3. ELECTRIC SPECIFICATIONS............................................................................................................................................................................................................10
8.3.1. SYSAQUA WITH STANDARD FAN .......................................................................................................................................................................................................................... 10
8.3.2. SYSAQUA WITH HIGH-PRESSURE FAN ................................................................................................................................................................................................................. 11
8.4. OPERATING LIMITS ........................................................................................................................................................................................................................11
8.4.1. SYSAQUAL/SYSAQUAH COOLING MODE ............................................................................................................................................................................................................11
8.4.2. SYSAQUAH HEATING MODE .................................................................................................................................................................................................................................. 11
9. INSTALLATION ................................................................................................................................................................................ 12
9.1. SITING THE INSTALLATION ...........................................................................................................................................................................................................12
9.1.1. PREVAILING WIND ................................................................................................................................................................................................................................................... 12
9.1.2. CONDENSATE WATER MANAGEMENT IN HEATING MODE................................................................................................................................................................................ 12
9.1.3. HOW TO REDUCE NOISE POLLUTION .................................................................................................................................................................................................................... 12
9.2. CLEARANCE ....................................................................................................................................................................................................................................13
9.3. ATTACHMENT TO THE GROUND ..................................................................................................................................................................................................13
10. HYDRAULIC LINKS ........................................................................................................................................................................ 14
10.1. MAIN HYDRAULIC CIRCUIT ........................................................................................................................................................................................................14
10.2. ANTI-CLOGGING PROTECTION ..................................................................................................................................................................................................14
10.3. MINIMUM WATER VOLUME REQUIREMENTS..........................................................................................................................................................................15
10.3.1. SYSAQUA COOLING ONLY VERSION ................................................................................................................................................................................................................... 15
10.4. MAXIMUM WATER VOLUME REQUIREMENTS ........................................................................................................................................................................15
10.5. RINSING THE CIRCUIT .................................................................................................................................................................................................................15
10.6. FROST PROTECTION ...................................................................................................................................................................................................................16
10.7. WATER QUALITY .......................................................................................................................................................................................................................... 17
10.8. HEAT INSULATION .......................................................................................................................................................................................................................18
10.9. FILLING THE SYSTEM WITH WATER ..........................................................................................................................................................................................18
11. WIRING DIAGRAM AND LEGEND .................................................................................................................................................. 19
11.1. WIRING DIAGRAM ......................................................................................................................................................................................................................19
11.2. LEGEND ........................................................................................................................................................................................................................................19
11.2.1. POWER SUPPLY ..................................................................................................................................................................................................................................................... 19
11.2.2. WIRING DIAGRAM KEY DESCRIPTIONS .............................................................................................................................................................................................................. 20
11.2.3. RANGE AND SETTINGS OF THEMAL PROTECTION / NOMINAL INTENSITY OF THE CONTACTORS (CLASSE AC3) .................................................................................. 21
12. ELECTRICAL CONNECTIONS ........................................................................................................................................................... 22
12.1. SYSAQUA 25 - 30 - 35 - 40 .....................................................................................................................................................................................................23
12.2. SYSAQUA 45 - 55 - 65 - 75 - 90 - 105 - 125 ...................................................................................................................................................................... 24
12.3. OPTION ALL SEASONS ...............................................................................................................................................................................................................24
13. REGULATION ................................................................................................................................................................................ 25
13.1. ILTC CONTROL ..............................................................................................................................................................................................................................25
13.1.1. GENERAL INFORMATION ..................................................................................................................................................................................................................................... 25
13.1.2. DIP SWITCH ............................................................................................................................................................................................................................................................ 25
13.1.3. FUNCTION OF DSW1 DIP SWITCHES .................................................................................................................................................................................................................. 25
13.1.4. FUNCTION OF DSW2 DIP SWITCHES .................................................................................................................................................................................................................. 26
13.2. KEYBOARD ...................................................................................................................................................................................................................................26
13.2.1. SWITCH SM1 .......................................................................................................................................................................................................................................................... 26
13.3. DISPLAY ........................................................................................................................................................................................................................................26
13.4. MENU............................................................................................................................................................................................................................................27
13.5. ALARMS MANAGEMENT AND DISPLAY ..................................................................................................................................................................................28
13.5.1. HIGH PRESSURE ALARM ...................................................................................................................................................................................................................................... 28
13.5.2. LOW PRESSURE ALARM ....................................................................................................................................................................................................................................... 28
13.5.3. ANTIFREEZE ALARM (COOLING MODE) ............................................................................................................................................................................................................. 28
13.5.4. MENUS ALAR AND LOG ....................................................................................................................................................................................................................................... 28
13.6. SENS MENU - SENSORS READOUT ..........................................................................................................................................................................................29
13.7. PARAMETERS LEVEL ...................................................................................................................................................................................................................29
13.7.1. PARA MENU - USER LEVEL .................................................................................................................................................................................................................................. 29
13.7.2. PARA MENU - SERVICE LEVEL ............................................................................................................................................................................................................................. 29
14. COMMISSIONING ..........................................................................................................................................................................30
14.1. PRE-START CHECK LIST ..............................................................................................................................................................................................................30
14.1.1. VISUAL CHECK ....................................................................................................................................................................................................................................................... 30
14.1.2. ELECTRICAL CHECK ............................................................................................................................................................................................................................................... 30
14.1.3. HYDRAULIC CHECK ................................................................................................................................................................................................................................................ 30
14.2. OPERATING CHECK LIST .............................................................................................................................................................................................................31
14.2.1. GENERAL ................................................................................................................................................................................................................................................................ 31
14.2.2. PHASE ROTATION PROTECTION .......................................................................................................................................................................................................................... 31
14.2.3. ELECTRICAL ............................................................................................................................................................................................................................................................ 31
14.2.4. COMPRESSOR AND REFRIGERATION SYSTEM .................................................................................................................................................................................................. 31
14.2.5. HYDRAULIC CIRCUIT .............................................................................................................................................................................................................................................. 31
14.2.6. FINAL CHECK .......................................................................................................................................................................................................................................................... 32
15. IN CASE OF WARRANTY - MATERIAL RETURN PROCEDURE .........................................................................................................32
16. ORDERING SERVICE AND SPARE PARTS ORDER ........................................................................................................................... 32
17. MAINTENANCE ............................................................................................................................................................................. 33
17.1. WEEKLY CHECK ............................................................................................................................................................................................................................33
17.2. PERIODIC TABLE OF SERVICE AND MAINTENANCE ...............................................................................................................................................................34
17.3. MAINTENANCE PROCEDURES ...................................................................................................................................................................................................36
17.3.1. REFRIGERANT CIRCUIT ..........................................................................................................................................................................................................................................36
17.3.2. HYDRAULIC CIRCUIT .............................................................................................................................................................................................................................................. 37
17.3.3. WINTER PROTECTION .......................................................................................................................................................................................................................................... 38
18. TROUBLE SHOOTING .....................................................................................................................................................................39