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TB215R
Takeuchi TB215R User Manual
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5-20
MAINTENANCE
DAIL
Y INSPECTION (EVER
Y 10 HOURS)
Pressurizing the hydraulic tank
1.
Start the engine and run it at low speed.
2.
W
ith the vent plug (2) removed, set the
safety lock levers to the released position.
·
Hydraulic tank pressurization postur
e
3.
Fully extend the bucket, arm, boom, swing
and span cylinders.
4.
Stop the engine and raise the left safety
lock lever to engage the lock.
5.
Tighten the vent plug (2), and then
pressurize by r
etracting the cylinders.
AD6G009
131
133
Table of Contents
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
20
Precautions When Operating
22
Precautions When Stopping
31
Precautions When Transporting
32
Precautions on Maintenance
34
Safety Signs (Decals)
43
Controls
49
Names of Components
50
Specifications
51
Covers
52
Starter Key
52
Maintenance Cover a
52
Fuel Lid
53
Fuel Filler Port
53
Engine Hood
54
Maintenance Cover B
54
Seat and Seat Belt
55
Seat (if Equipped)
55
High-Back Seat (if Equipped)
56
Seat Belt
57
Instrument Cluster
58
Warning Lamps
58
Indicators
59
Meters
59
Multi-Data Display
60
Switches
66
Starter Switch
66
Horn Button
66
Travel Speed Switch
66
Levers and Pedals
67
Safety Lock Lever
67
Throttle Lever
67
Operating Levers
68
Blade Lever
68
Travel Levers/Pedals
69
Boom Swing Pedal
69
Auxiliary Hydraulic Pedal
70
Selector Lever
70
Accessories
71
Armrest
71
Auxiliary Hydraulic Lines
72
Accumulator (if Equipped)
76
Operation
77
Before Starting Operation
78
Getting on or off the Machine
78
Walk-Around Inspection
78
Daily Inspection
78
Starting and Stopping the Engine
79
Before Starting the Engine
79
Starting the Engine
80
Warming up the Engine
81
Stopping the Engine
81
Operating the Machine
82
Lever Pattern (ISO Pattern)
82
Lever Pattern (G Pattern) if Equipped
83
Warming up the Machine (Hydraulic Oil)
84
Inspection after Warm-Up
85
Crawler Width Switching
86
Switching the Blade Width
87
Operating the Travel Levers
88
Stopping Travel
91
Operating the Working Equipment
92
Operating Procedures
94
Prohibited Operations
94
Cautions on Operating
97
Cautions on Traveling
97
Cautions on Traveling on Slopes
98
Getting out of Mud
100
Operations Possible with this Machine
100
Parking the Machine
102
Parking
102
Inspection and Checks after Stopping the Engine
102
Handling in Cold Climates
103
Preparing for Cold Climates
103
Cautions after Operations
103
After the Cold Climate
103
Handling Rubber Crawlers
104
Prohibitions
104
Cautions
105
Preventing the Rubber Crawlers from Coming off
105
Transport
107
Loading and Unloading
108
Hoisting the Machine
110
Securing the Machine
111
Maintenance
113
General
114
Maintenance Overview
114
Cautions on Maintenance
114
Service Data
116
Regularly Replace the Hydraulic Oil
118
List of Consumables
119
List of Tools
120
List of Tightening Torques
121
Safety-Critical Parts
122
Maintenance List
124
Walk-Around Inspection
126
Inspecting by Opening the Engine Hood and Covers
126
Inspecting by Walking Around the Machine
127
Inspecting While Sitting in the Operator's Seat
127
Daily Inspection (Every 10 Hours)
128
Inspecting and Replenishing the Coolant
128
Inspecting and Replenishing the Engine Oil
129
Inspecting the Dust Indicator
129
Inspecting the Water Separator
130
Inspecting the Fuel Level
130
Inspecting the Hydraulic Oil Tank Level and Replenishing
131
Lubricating the Working Equipment
133
After the Initial 50 Hours (Only for New Machines)
134
Replacing the Engine Oil and the Oil Filter
134
Inspecting and Adjusting the Fan Belt
135
Replacing the Hydraulic Oil Return Filter
136
Every 50 Hours
138
Inspecting and Adjusting the Crawler Tension
138
Lubricating the Slew Bearing
140
Lubricating the Slew Motor Pinion
140
Draining the Water from the Fuel Tank
141
Inspecting the Battery Fluid Level and Replenishing
142
Every 100 Hours
144
Cleaning the Water Separator
144
Cleaning the Fuel Filter
144
After the Initial 250 Hours (Only for New Machines)
145
Replacing the Travel Motor Gear Oil
145
Every 250 Hours
146
Replacing the Engine Oil and the Oil Filter
146
Inspecting and Adjusting the Fan Belt
146
Cleaning the Air Cleaner
146
Cleaning the Radiator Fins and Oil Cooler Fins
148
Every 500 Hours
150
Replacing the Hydraulic Oil Return Filter
150
Replacing the Water Separator Filter
150
Replacing the Fuel Filter
151
Every 1000 Hours
152
Replacing the Travel Motor Gear Oil
152
Cleaning the Engine Cooling System
152
Replacing the Air Cleaner Element
154
Inspecting and Adjusting the Engine Valve Clearance
155
Retightening the Engine Cylinder Head Bolt
155
Every 1500 Hours
156
Inspecting and Cleaning the Engine Fuel Injectors
156
Inspecting the Crankcase Breather System
156
Every 2000 Hours
157
Lapping the Engine Valve Seats
157
Every 4000 Hours
158
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
158
When Required
160
Replacing the Bucket Teeth
160
Replacing the Bucket
162
Lubricating the Levers
164
Inspecting the Rubber Crawlers
165
Replacing the Rubber Crawlers
166
Maintenance During Extended Storage Period
168
Troubleshooting
169
Symptoms that Are Not Malfunctions
170
If the Engine Overheats
171
If the Battery Goes Dead
172
If a Fuse Blows
174
Inspecting and Replacing the Fuse
174
Inspecting the Fusible Link
175
Restarting after Adding Fuel
176
Bleeding Air from the Fuel System
176
If a Warning Lamp Flashes
177
Other Symptoms
178
Lowering the Boom to the Ground
180
Towing
181
If the Cab or Canopy Is Damaged
182
Specifications
183
Machine Dimensions
186
Lifting Capacities
191
Options
195
General Precautions
196
Safety Precautions
196
Cautions When Installing Attachments
196
Cautions When Operating Attachments
197
Attachment Combination Table
198
Selecting a Lever Pattern
199
Switching the Lever Pattern
199
Hydraulic Breaker
200
Replacing the Hydraulic Oil Regularly
201
Biodegradable Oil
202
Replacing the Hydraulic Oil with Biodegradable Oil
202
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Takeuchi TB215R Specifications
General
Brand
Takeuchi
Model
TB215R
Category
Excavators
Language
English
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