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TCL TAC-09CS User Manual

TCL TAC-09CS
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TAC-09CSC/K TAC-09CHSC/K
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
CONTENTS
1. IMPORTANT NOTICE ···································2
2. TECHNICAL SPECIFICATION ·····················3
3. DIMENSIONS ················································8
4. REFRIGERATING CYCLE SYSTEM ············· 9
5. PERFORMANCE CURVES ····························12
6. OPERATION DETAILS ·············16
7. WIRING DIAGRAM ······························23
8. EXPLOSION VIEW ···················29
9. PARTS LIST ·································33
10. ANNEX 1 THERMISTOR CHARACTERISTIC
11. ANNEX 2 GENERAL
12. ANNEX 3 TROUBLE SHOOTING
13. ANNEX 4 R407C REFRIGERANT
Models
TAC-07CS/K TAC-07CHS/K
TAC-09CS/K
TAC-09CHS/K
TAC-12CS/K
TAC-12CHS/K
TAC-24CS/K
TAC-24CHS/K
OB207t-1qxp 25/9/97 8:51 PM Page 1
TCL
14. ANNEX 5 INSTALLATION INSTRUCTION Part 1
SERVICE MANUAL
TAC-07CSC/K TAC-07CHSC/K
TAC-12CSC/K TAC-12CHSC/K
TAC-18CSC/K TAC-18CHSC/K
TAC-24CSC/K TAC-24CHSC/K
No.TE031229
TAC-18CS/K TAC-18CHS/K

Table of Contents

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TCL TAC-09CS Specifications

General IconGeneral
BrandTCL
ModelTAC-09CS
CategoryAir Conditioner
LanguageEnglish

Summary

IMPORTANT NOTICE

How to Order Spare Parts

Instructions for ordering replacement parts, including necessary information like model number and part name.

Technical Specifications

Product Dimensions

Refrigerating Cycle System

Refrigerant Piping and Charge

EVACUATION PROCEDURES(AIR PURGE)

PERFORMANCE CURVES

How to Measure Indoor Air Wet-bulb/Dry-bulb Temperature Difference

A procedure for accurately measuring temperature differences for system analysis.

OPERATING CONDITIONS AND CHARTS

HEAT Operation Performance

Operation Details

Remote Controller Functions

Details the purpose of each button on the remote controller for system operation.

Remote Controller Presetting

Guides on how to set the remote controller type for Cooling Only or Heat Pump operation.

Electronic Controller Functions

Safety Control Features

Outlines time delay, frost prevention, and high temperature protection controls.

Mode Operations

Explains the 'I Feel' and 'Cooling' modes, including initial temperature settings.

Mode Operations Details

DRY Mode Operation

Explains the system's operation in DRY mode, including cooling at 18°C and fan speed control.

HEATING Mode Operation

Describes HEATING mode settings and cold air prevention control.

System Controls and Functions

Defrosting Mechanism

Details defrost starting and terminating conditions, and the defrost time chart.

Assistant Thermistor Function

Explains the role of the assistant thermistor in heating capacity and its operating conditions.

FAN Mode Operation

Describes the operation of the unit in FAN mode.

Fan Motor and System Controls

4-way Valve Control

Explains the function and operation of the 4-way valve for cooling/heating switching.

SLEEP Mode Operation

Details the automatic temperature adjustment and shutdown sequence in SLEEP mode.

Fan Motor Control

Describes rotational frequency feedback and auto fan speed control.

Unit Operation Controls

Auto Vane Operation Control

Details the vane motor drive, positioning, and auto/swing modes.

TIMER Operation

Guides on setting and canceling timer operations for the air conditioner.

EMERGENCY-TEST Operation

Explains how to operate the unit in emergency mode and the test run procedure.

AUTO RESTART Function

Describes the function that memorizes and resumes previous settings after power restoration.

Failure Display and Handling

Wiring Diagram

INDOOR UNIT EXPLODED VIEW

INDOOR UNIT EXPLODED VIEW (Larger Models)

OUTDOOR UNIT EXPLODED VIEW (Cooling Only Models)

OUTDOOR UNIT EXPLODED VIEW (Heat Pump Models)

Parts List - Indoor Unit

Parts List - Outdoor Unit (Cooling Only)

Parts List - Outdoor Unit (Cooling Only - Continued)

Parts List - Outdoor Unit (Heat Pump)

Parts List - Outdoor Unit (Heat Pump - Continued)

Parts List - Outdoor Unit (Larger Cooling Models)

Parts List - Outdoor Unit (Larger Cooling Models - Continued)

Parts List - Outdoor Unit (Larger Heat Pump Models)

Parts List - Outdoor Unit (Larger Heat Pump Models - Continued)

Parts List - Outdoor Unit (24K Models)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

Parts List - Outdoor Unit (24K Models - Continued)

ANNEX 2 GENERAL INFORMATION

Type of Air Conditioner

Distribution by Function

Categorizes air conditioners based on their primary function.

Distribution by Installation Type

Classifies units based on how they are installed in a building.

Elements of Air Conditioning

Temperature, Humidity, Purity, Air Flow

Explains the four essential elements that define air conditioning comfort levels.

Principle of Refrigerating Cycle

Basic Refrigeration Principles

Describes the cooling effect achieved through evaporation and phase changes of refrigerants.

Refrigerating Cycle Details

Refrigerating Cycle Diagram

A visual representation of the refrigerant flow through the system's components.

Role of Each Cycle Stage

Explains the functions of compression, liquefaction, expansion, and evaporation in the cycle.

Definition of Terms

Key Air Conditioning Terminology

Defines terms like air conditioning, capacity, humidity, and heat transfer.

Heat Transfer Concepts

Explains thermal flow through radiation, conduction, and convection.

Unit of Measurement Definitions

Function of System Components

Compressor, Condenser, Evaporator

Explains the function of the compressor, condenser, and evaporator in the refrigeration cycle.

Capillary, Dryer, Muffler, Strainer, Service Valve

Details the roles of capillary tubes, dryers, mufflers, strainers, and service valves.

Component Functions and Protections

Motors, Fans, Thermostats, Capacitors

Explains the operation of motors, fans, thermostats, and capacitors.

Protective Devices

Details the function of overload protectors, high pressure switches, and sump heaters.

Accumulator and Reversing Valve

Explains the purpose of accumulators and 4-way reversing valves.

Valves and Flow Control

Solenoid Valve Function

Explains how solenoid valves regulate refrigerant flow based on power.

Check Valve Function

Describes the role of check valves in preventing reverse refrigerant flow.

Mollier Diagram Analysis

Refrigerant State Transitions

Describes how refrigerant states change during evaporation, compression, and expansion.

Drawing a Refrigerating Cycle

Provides a step-by-step guide on how to draw a refrigerating cycle on a Mollier diagram.

Refrigerating Cycle States

Discharged Gas State

Explains the state of refrigerant gas at the compressor outlet.

Condensed Liquid State

Describes the state of refrigerant liquid before the expansion valve.

Expansion Valve Outlet State

Explains the state of refrigerant exiting the expansion valve.

Calculation of Refrigerating Cycle

Refrigerating Effect Calculation

Formulas for calculating the refrigerating effect based on enthalpy changes.

Work of Compression Calculation

Formula for calculating the work required for refrigerant compression.

Calorie of Condensation Calculation

Formula for calculating the heat emitted by the condenser.

Refrigerant Circulation and Performance

Circulation Amount of Refrigerant

Formulas for calculating refrigerant circulation based on capacity and effect.

Coefficient of Performance (COP)

Defines COP and provides formulas for calculating it.

Psychrometric Chart and Discomfort Index

Psychrometric Chart Usage

Details how to read and use the psychrometric chart to find air state properties.

Discomfort Index (DI) Calculation

Explains the DI calculation and its interpretation for comfort levels.

Dewing Phenomena and Prevention

Understanding Dewing

Explains the cause of dewing and provides a table for preventing it.

Noise Characteristics

Sound Composition Calculation

Provides formulas for calculating the combined sound level from multiple sources.

Sound Attenuation and Allowable Noise Levels

Sound Attenuation Formulas

Presents formulas for calculating sound pressure level and attenuation.

Allowable Noise Levels (NC Curve)

Explains Noise Criteria (NC) curves and lists allowable noise levels for different places.

Load Calculation Principles

Cooling/Heating Load Factors

Lists components of load calculation: walls, glass, wind, body heat, equipment, etc.

Human Body Heat Calculation

Provides a table showing heat generated by humans based on posture and room temperature.

Cooling Capacity Calculation Methods

Simple Cooling Capacity Calculation Table

A table with items, area, coefficients, and calculation methods for cooling load.

Air Conditioner Selection Guidelines

Calorie Requirement per Square Meter

Specifies the calorie needs per square meter for different room types.

Capacity Selection Considerations

Lists factors like insulation, windows, and occupancy affecting capacity selection.

Rough Capacity Selection Method

A method for selecting capacity by considering clearance rates and standard conditions.

Cooling Capacity Selection Guide

Cooling Selection Guide Chart

A graphical tool to match cooling capacity requirements to unit sizes.

ANNEX 3 TROUBLESHOOTING

Troubleshooting: Electric Parts

External Factors Check

Focuses on power supply, voltage, and wire capacity as external factors affecting operation.

Internal Electrical Checks

Wire Thickness Requirements

Specifies required wire cross-sectional areas based on rated current.

Internal Factors Check

Outlines checks for switches, function parts, protectors, and compressor motor.

Component Electrical Tests

Running Capacitor Tests

Procedures for checking capacitor continuity, capacity, and dial vibration.

Motor Fan Tests

Guides on independent testing of motor fans and diagnosing common issues.

Component Diagnosis

Thermostat Malfunction Diagnosis

Identifies common thermostat issues like gas leaks, shorts, and wiring errors.

Thermistor Testing

Explains how to test thermistors for continuity and resistance variation.

Compressor Trouble Diagnosis

Electrical Troubleshooting Steps

Step-by-step procedures for electrical checks on compressor terminals.

Compressor Mechanical Troubleshooting

Mechanical Fault Diagnosis

Covers issues such as compressor not starting, poor compression, and overcurrent.

Refrigerant System Troubleshooting

Refrigerant System Checks

Lists checks for thermostat, filter, fan switch, ventilation, heat exchanger, and load.

Evaporator Temperature/Current Summary

Relates suction/discharge air temperature differences to running current and refrigerant status.

Refrigerant Pressure and Temperature Diagnosis

Normal Refrigerant Pressure Values

Lists normal pressure readings for high and low-pressure sides.

Trouble Finding by Pressure/Temperature

Correlates abnormal pressure/temperature readings with potential causes and explanations.

Refrigerant System Symptoms and Actions

Shortage of Refrigerant Symptoms

Identifies symptoms of refrigerant shortage and provides actions for diagnosis and correction.

Closing of Refrigerant System Symptoms

Describes symptoms of a closed refrigerant system and necessary actions.

Refrigerant Overcharge and Bad Compression

Overcharge Symptoms and Actions

Identifies symptoms of overcharging and outlines corrective actions.

Bad Compression Diagnosis

Describes symptoms of bad compression and methods for diagnosis.

Refrigerant System Summary and Precautions

Summary of Check Items by Cause

A table summarizing potential causes and corresponding check items for refrigerant issues.

Repair Precautions

Essential safety and operational precautions to follow during repair work.

Troubleshooting: Product Not Operating

Product Does Not Operate Troubleshooting Flow

A flowchart for diagnosing why the product is not operating, starting with power checks.

Troubleshooting: Room Fan Issues

Room Fan Not Operating Troubleshooting Flow

A flowchart for diagnosing issues with the room fan's operation.

Troubleshooting: Compressor/Outdoor Fan Issues

Compressor/Outdoor Fan Not Operating Troubleshooting Flow

Flowcharts for diagnosing issues with compressor or outdoor fan operation.

Troubleshooting: Vane Operation Issues

Up/Down Vane Not Operating Troubleshooting Flow

Flowchart for diagnosing issues with the up/down vane operation.

Troubleshooting: Louver Operation Issues

Left/Right Louver Not Operating Troubleshooting Flow

Flowchart for diagnosing issues with the left/right louver operation.

Troubleshooting: Remote Control Functionality

Remote Control Function Setting Disabled Troubleshooting Flow

Flowchart for diagnosing issues with remote control function settings.

Troubleshooting: Cooling/Heating Conversion Issues

Cooling/Heating Conversion Disabled Troubleshooting Flow

Flowchart for diagnosing issues with the cooling/heating conversion function.

Installation Fundamentals: Leakage/Freon (Case 1)

Pipe Cutting Defects and Guidelines

Addresses gas leaks caused by improper pipe cutting and provides guidelines for correct cutting.

Installation Fundamentals: Leakage/Freon (Case 2)

Burr Removal Defects and Guidelines

Explains gas leaks from burrs and provides guidelines for proper burr removal.

Installation Fundamentals: Leakage/Freon (Case 3)

Flaring Work Defects and Guidelines

Discusses gas leaks from incorrect flaring sizes and provides recommended dimensions.

Installation Fundamentals: Leakage/Freon (Case 4)

Flare Nut Fastening Defects and Guidelines

Addresses leaks from over or under-fastened flare nuts and provides torque guidelines.

Installation Fundamentals: Leakage/Drainage (Case 5)

Indoor Leveling and Drain Hose Connection Issues

Explains water leaks due to improper leveling or drain hose connection.

Installation Fundamentals: Leakage/Drainage (Case 6)

Drain Hose Extending and Laying Issues

Covers water leaks from improper drain hose extension or routing.

Installation Fundamentals: Leakage/Drainage (Case 7)

Upwarded Drain Hose and Clogged Drain Issues

Explains water leaks from upward drain hoses and clogged drains.

Installation Fundamentals: Leakage/Drainage (Case 8)

Insulation Work Issues on Tubing Lines

Discusses water leaks from incorrect insulation on connecting and hidden tubing parts.

Installation Fundamentals: Leakage/Drainage (Case 9)

Tubing and Taping Against Waterdrops

Explains water leaks from improper tubing/taping and provides guidelines for U-traps.

Installation Fundamentals: Freon Shortage (Case 10)

Freon Shortage and Tube Extending Issues

Discusses cooling capacity reduction due to Freon shortage and tube extension.

Installation Fundamentals: Cooling Capacity (Case 11)

Split Unit Air Flow Spacing Issues

Explains how narrow air intake/discharge spaces reduce cooling capacity.

Installation Fundamentals: Cooling Capacity (Case 12)

Window Unit Air Flow Spacing Issues

Explains how narrow air intake/discharge spaces affect window unit cooling capacity.

Installation Fundamentals: Cooling Capacity (Case 13)

Outdoor Unit Installation and Awning Issues

Discusses reduced cooling due to improper outdoor unit placement or awning.

Installation Fundamentals: Cooling Capacity (Case 14)

Crushed and Changed Tubing Issues

Explains how using crushed or incorrect tubing affects cooling capacity.

Installation Fundamentals: Cooling Capacity (Case 15)

Long Distance Tubing and Height Difference Issues

Covers capacity reduction from excessive tubing length and height differences.

Installation Fundamentals: Noise (Case 16)

Unstable Unit Installation and Fittings Issues

Explains noise from unstable units and loose fittings, providing installation guidelines.

Installation Fundamentals: Noise (Case 17)

Unstably Fixed Tubing Noise and Vibration

Discusses noise and vibration from unsecured surplus tubing and provides fixing guidelines.

Installation Fundamentals: Wiring Mistakes (Case 18)

3-Phase Power Line Wiring Mistakes

Explains electrical issues from loose screws and incorrect outdoor fan wiring.

Installation Fundamentals: Wiring Mistakes (Case 19)

Poor Electric Insulation of Connecting Cables

Discusses electrical problems from insulation breaks in cables and provides confirmation methods.

Installation Fundamentals: Bad Smells & Gases (Case 20)

Drain Line Smells and Gases Issues

Explains how smells/gases can enter via the drain line and recommends adding a trap.

ANNEX 4 R407C REFRIGERANT

General Information on R407c

Introduces R407c properties, composition, and phase change characteristics.

R-407c vs. R-22 Refrigerant Differences

Key Differences Between R-407c and R-22

Highlights differences in charging procedures, composition, leak detection, and temperature behavior.

ANNEX 5 INSTALLATION INSTRUCTION

Part 1 Wall-mounted Split Type Installation

The first part of installation instructions specifically for wall-mounted split type units.

Refrigerant Characteristics for Installation

Refrigerant Strong and Weak Points

Lists the advantages and disadvantages of different refrigerants for installation purposes.

Tools and Accessories for Installation

Required Installation Tools

Enumerates essential tools for installation, including screwdrivers, drills, and meters.

Installation Accessories

Lists necessary accessories like cables, tapes, and fasteners for installation.

Split Type Installation Guidelines

Selecting the Best Location

Guides on choosing optimal locations for indoor and outdoor units to ensure proper function.

Piping Length and Elevation Limits

Specifies maximum allowable piping length and elevation differences between units.

Installation Plate and Wall Hole Drilling

Fixing the Installation Plate

Instructions for securely mounting the installation plate on the wall.

Drilling the Wall Hole

Guidance on drilling the correct size and angled hole through the wall for piping.

Flaring Work and Piping Connection

Flaring Work Procedure

Step-by-step guide for cutting pipes, removing burrs, putting nuts on, flaring, and checking.

Indoor Piping and Unit Installation

Indoor Piping and Cable Connection

Instructions for routing indoor tubing, drain hose, and connecting cables.

Indoor Unit Installation Steps

Guides on hanging and securing the indoor unit onto the installation plate.

Piping and Cable Management

Flare Nut Tightening and Pipe Wrapping

Instructions for properly tightening flare nuts and wrapping pipes with tape.

Indoor Tubing Routing and Management

Guides on routing indoor tubing and drain hoses for rear piping configurations.

Indoor Unit and Piping Connection Details

Connecting Indoor Unit Cables and Installation

Instructions for inserting cables and hanging the indoor unit.

Connecting Pipes to Drain Hose

Details on connecting pipes and the drain hose, including wrapping insulation.

Outdoor Piping and Unit Connection

Outdoor Piping Connection and Flare Nut Tightening

Instructions for aligning and tightening flare nuts on the outdoor unit.

Rerouting Outdoor Pipings and Unit Installation

Guides on managing outdoor pipings and installing the outdoor unit.

Connecting Cables: Indoor and Outdoor Units

Connecting Indoor Unit Cables

Wiring instructions for connecting cables to the indoor unit terminals.

Connecting Outdoor Unit Cables

Wiring instructions for connecting cables to the outdoor unit terminals.

Outdoor Unit Cable Connection and Wiring Precautions

Connecting Cable to Outdoor Unit

Steps for connecting the cable to the outdoor unit's control board.

Wiring Precautions

Essential safety and installation guidelines for wiring, including circuit breakers and earth leakage.

Drainage and Piping Formation

Checking and Forming Drainage

Steps for checking the evaporator drain and forming the piping correctly.

Drain Piping Guidelines

Guidelines for drain piping, including preventing water buildup and ensuring downward flow.

Air Purging Procedures

Importance of Air Purging

Details the detrimental effects of air and moisture in the refrigerant system.

Vacuum Pump Purging Procedure

Step-by-step guide for performing air purging using a vacuum pump and leak testing.

Evacuation and System Finishing

Evacuation Process

Instructions for connecting hoses, running the vacuum pump, and reaching the required vacuum level.

Finishing the Job and Leak Check

Steps for opening valves, releasing pressure, and performing a final leak check.

Test Running and Performance Evaluation

Test Running Preparation and Outdoor Unit Settlement

Steps for preparing the remote control and securely settling the outdoor unit.

Performance Evaluation and Refrigerant Charge Check

Procedures for measuring pressures and temperatures to evaluate performance and refrigerant charge.

Pump Down Procedure

Explains the process of collecting refrigerant in the outdoor unit for servicing.

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