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TECNICOMAR MINIMAR PLUS - User Manual

TECNICOMAR MINIMAR PLUS
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Instructions for the installation, use and maintenance of Tecnicomar watermaker
1-1
INSTRUCTIONS FOR THE INSTALLATION, USE AND MAINTENANCE OF
TECNICOMAR WATERMAKERS
Models
MINIMAR PLUS
SAILOR
BICOMPACT
NOTE
The indications contained in this Manual must be strictly followed during installation, operation and
maintenance of the watermaker in order to warrant the operators' safety and the equipment
maximum efficiency.
Identification
The Tecnicomar watermaker carries a plate with the following data:
a) Manufacturer: TECNICOMAR SpA, C/da Berbaro n.145/D 91025 Marsala ITALY
Tel.0923-969409 / Fax 0923-960235;
b) CE logo;
c) Type
d) Serial number
e) Year of manufacture
f) Voltage
Revision
1
2009
Revision
2
07/2011
Revision
3
03/2012
Revision
4
03/2013
Revision
5
12/2014
Revision
6
08/2015
CONTROL BOX TINY2 DESCRIPTION UPDATED

Table of Contents

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Summary

Storage prior to unpacking and packaging content

1.1 Storage prior to unpacking

Guidelines for storing the watermaker unit before removing it from its packaging, focusing on environmental conditions.

1.2 Checking packaging content

Instructions for verifying all components are present after unpacking the watermaker to ensure completeness.

Process description and system components identification

Installation Procedure

3.1 Components supplied by owner

List of components that the user must provide for the watermaker installation, ensuring readiness.

3.2 Plumbing connections

Detailed instructions for correctly connecting the watermaker's plumbing system for optimal performance.

3.3 Power connection

Guidance on safely connecting the watermaker to the electrical power supply, adhering to safety standards.

First Start-up procedure

4.1 Shut down procedure

Steps for safely shutting down the watermaker after initial use, ensuring proper system closure.

4.2 TINY 2 microprocessor control box description and operation

Explanation of the control box functions, keys, and display readings for effective system management.

Routine operation

5.1 Routine operation (c;w automatic pressure regulator device)

Daily start-up and operation guidelines for watermakers with automatic pressure regulation.

5.2 Routine operation (c;w manual pressure regulator device)

Daily start-up and operation guidelines for watermakers with manual pressure regulation.

5.3 Manual running mode (c;w automatic pressure regulator device)

Procedure for operating the watermaker in manual pressure adjustment mode for specific needs.

5.4 Operation in low- or high-salinity areas

Guidelines for operating the watermaker in areas with varying water salinity for optimal results.

5.5 Operation in cold areas

Considerations for operating the watermaker in cold temperature environments to ensure performance.

Special procedures

6.1 System normal operation.

Overview of how the watermaker operates normally under automatic electronic control.

6.2 Emergency operation

Instructions for operating the watermaker manually in case of control box failure or power issues.

6.3 Preservation of membrane modules in very cold areas

Method to protect membrane modules from freezing in cold conditions to prevent damage.

6.4 Optionals

Details on optional features like automatic flushing, remote control, UV sterilizer, and special filters.

Maintenance

7.1 Ordinary Maintenance

Routine tasks including prefilter maintenance, high-pressure circuit checks, and oil changes for regular upkeep.

7.2 Extraordinary maintenance

Procedures for less frequent but important maintenance, like replacing membrane modules or sensors.

7.3 Long-period shut down procedure

Steps for correctly shutting down the watermaker for extended periods to prevent membrane damage.

7.4 Membrane flushing with FL;411 A and FL;412 B chemicals

Chemical flushing procedure for membranes to restore or maintain optimal performance levels.

7.5 General maintenance plan

A schedule outlining required maintenance for different system components and circuits.

7.6 Maintenance kit

Information on the recommended maintenance kit containing essential spare parts and consumables.

Common problems and troubleshooting

8.1 First start-up

Troubleshooting common issues encountered during the initial watermaker start-up phase.

8.2 Start-up after the replacement of filter cartridges

Resolving problems that may occur after replacing filter cartridges, ensuring proper system function.

8.3 Low pressure failure

Diagnosing and fixing issues related to low operating pressure that stops the watermaker.

8.4 Low pressure failure during normal operation

Addressing low pressure alarms that occur during regular watermaker use and their causes.

8.5 Operation with vessel in navigation, rough sea and LOW PRESSURE alarm on

Troubleshooting low pressure alarms during vessel movement and rough conditions, considering air ingress.

8.6 Normal operation of the watermaker and overload failure shutdown

Checking for issues causing overload shutdowns during normal operation, including power supply checks.

8.7 UNSAFE warning message during normal operation

Addressing UNSAFE warnings, potential salinity sensor issues, and manual override procedures.

8.8 The watermaker runs normally but the produced water does not reach the tanks

Troubleshooting why produced water is not being delivered to the tanks, checking valves and piping.

Technical characteristics and spare parts

9.1 Electrophysical characteristics

Technical specifications regarding power ratings, operating voltages, production capacity, and noise levels.

9.2 A typical analysis of produced water

Chemical analysis of the water produced by the system, detailing key component levels.

9.3 Spare part list

Comprehensive list of available spare parts for Tecnicomar watermakers, including part codes and descriptions.

TECNICOMAR MINIMAR PLUS Specifications

General IconGeneral
ModelMINIMAR PLUS
BrandTECNICOMAR
Power Consumption1.5 kW
Inlet Water TemperatureMax 35°C
TypeReverse Osmosis Desalinator

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