Instructions for the installation, use and maintenance of Tecnicomar watermaker
TABLE OF CONTENTS
1 Storage prior to unpacking and packaging content ............................................................................................ 1-6
1.1 Storage prior to unpacking .............................................................................................................................. 1-6
1.2 Checking packaging content ............................................................................................................................ 1-6
2 Process description and system components identification ................................................................................ 2-9
3 Installation Procedure ......................................................................................................................................... 3-11
3.1 Components supplied by owner ..................................................................................................................... 3-11
3.2 Plumbing connections .................................................................................................................................... 3-11
3.3 Power connection .......................................................................................................................................... 3-12
4 First Start-up procedure ..................................................................................................................................... 4-15
4.1 Shut down procedure ..................................................................................................................................... 4-16
4.2 TINY 2 microprocessor control box. Description and operation ................................................................... 4-16
5 Routine operation ................................................................................................................................................ 5-18
5.1 Routine operation (c/w automatic pressure regulator device) ....................................................................... 5-18
5.2 Routine operation (c/w manual pressure regulator device) ........................................................................... 5-18
5.3 Manual running mode (c/w automatic pressure regulator device) ................................................................ 5-19
5.4 Operation in low- or high-salinity areas ....................................................................................................... 5-19
5.5 Operation in cold areas ................................................................................................................................. 5-19
6 Special procedures ............................................................................................................................................... 6-20
6.1 System normal operation. .............................................................................................................................. 6-20
6.2 Emergency operation ..................................................................................................................................... 6-20
6.3 Preservation of membrane modules in very cold areas ................................................................................. 6-22
6.4 Optionals........................................................................................................................................................ 6-22
6.4.1 Automatic flushing system .................................................................................................................... 6-22
6.4.2 Remote control ....................................................................................................................................... 6-23
6.4.3 Touch screen .......................................................................................................................................... 6-23
6.4.4 UV sterilizer ........................................................................................................................................... 6-23
6.4.5 Multimedia sand filter or TFD filter ...................................................................................................... 6-23
7 Maintenance ......................................................................................................................................................... 7-24
7.1 Ordinary Maintenance ................................................................................................................................... 7-24
7.1.1 Preservation and care of the semipermeable membrane modules .......................................................... 7-24
7.1.2 High-pressure circuit .............................................................................................................................. 7-24
7.1.3 Oil changing in the CAT high-pressure pump ....................................................................................... 7-24
7.1.4 Prefilters maintenance ............................................................................................................................ 7-25
7.1.5 Carbon filter replacement ...................................................................................................................... 7-25
7.2 Extraordinary maintenance ........................................................................................................................... 7-26
7.2.1 Replacement of membrane modules. ..................................................................................................... 7-26
7.2.2 Salinity and temperature sensors (M+M1) ............................................................................................. 7-26
7.3 Long-period shut down procedure ................................................................................................................. 7-26
7.3.1 In case of automatic pressure regulator device ...................................................................................... 7-26
7.3.2 In case of manual pressure regulator device .......................................................................................... 7-27