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Tempstar (F/G)9MAC0601714A User Manual

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Printed in U.S.A. 440 04 4201 01 Aug. 2011
SERVICE AND TECHNICAL
SUPPORT MANUAL
Modulating, Variable Speed Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(
F/G
)
9MAC
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SELECT SETUP SWITCH POSITIONS 4.....................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 7............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 8..............
ADJUST COOLING AIRFLOW 8.............................
ADJUST CONTINUOUS FAN AIRFLOW 8....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 10...............
CHECK SAFETY CONTROLS 10.............................
CHECKLIST 10.............................................
COOLING AND HEATING AIR DELIVERY 13...................
SERVICE AND MAINTENANCE PROCEDURES 15.............
ELECTRICAL CONTROLS AND WIRING 15...................
CLEANING AND/OR REPLACING AIR FILTER 17..............
CLEANING BURNERS AND FLAME SENSOR 19...............
SERVICING HOT SURFACE IGNITER 20......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 21....
CLEANING CONDENSATE DRAIN AND TRAP 21..............
WINTERIZATION 22........................................
SERVICE LABEL 23.........................................
TROUBLESHOOTING GUIDE 25.............................
SEQUENCE OF OPERATION 28.............................
PARTS REPLACEMENT INFORMATION GUIDE 32.............
PRODUCT NOMENCLATURE 33.............................
MODELS
(F/G)9MAC0601714A
(F/G)9MAC0801714A
(F/G)9MAC1002122A
(F/G)9MAC1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Tempstar (F/G)9MAC0601714A Specifications

General IconGeneral
BrandTempstar
Model(F/G)9MAC0601714A
CategoryFurnace
LanguageEnglish

Summary

Safety Considerations

Personal Injury and Property Damage Hazard

Details hazards from improper installation, service, or repair.

Start-Up, Adjustment, and Safety Check

Select Setup Switch Positions

Guides on configuring furnace setup switches.

Setup Switches (SW1)

Details on setting SW1 for application requirements.

Air Conditioning (A/C) Setup Switches (SW2)

How to set SW2 for cooling airflow.

Continuous Fan (CF) Setup Switches (SW3)

How to set SW3 for continuous fan or low-cooling airflow.

Additional Setup Switches (SW4)

Details on SW4 for intermediate heat and airflow adjustment.

Prime Condensate Trap with Water

Instructions for priming the condensate trap.

Purge Gas Lines

Adjustments

Fire Hazard

Warning about adjusting gas valve regulator.

Adjust Manifold Pressure for Maximum Heat

Adjust Manifold Pressure for Minimum Heat

Adjust Temperature Rise

Furnace Overheating Hazard

Caution about setting air temperature rise.

Furnace Damage Hazard

Caution about overheating and condensing flue gases.

Lock Furnace Operation Modes

Furnace Setup Switch Description

Adjust Thermostat Heat Anticipator

Check Safety Controls

Table 3: Orifice Size and Manifold Pressure

Table 3 (CONT.): Orifice Size and Manifold Pressure

Table 4: Cooling and Heating Air Delivery

Table 4 (CONT.): Cooling and Heating Air Delivery

Service and Maintenance Procedures

Electrical Controls and Wiring

Electrical Shock Hazard

Electrical safety for wiring.

Retrieving Stored Fault Codes

Component Self-Test

Care and Maintenance

Carbon Monoxide Poisoning and Fire Hazard

Warning about operating without a filter.

Blower Assembly Maintenance

Cleaning Burners and Flame Sensor

Servicing Hot Surface Igniter

Flushing Collector Box and Drainage System

Cleaning Condensate Drain and Trap

Cleaning Heat Exchangers

Winterization

Service Label

Wiring Diagram

Troubleshooting Guide

Troubleshooting Guide (Continued)

Sequence of Operation

Sequence of Operation (Continued)

Component Self Test

Parts Replacement Safety Warning

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