Terex Genie Z-34 Service And Repair Manual

Terex Genie Z-34

319 pages

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Service and Repair Manual

Serial Number Range

SX™-105 XC™

from SX105D-174

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

SX™-125 XC™

from SX125D-101

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1271700GT

Rev E

May 2020

Table of Contents

Default Chapter2
- Find a Manual for this Model2
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications13
- Machine Specifications13
- Performance Specifications14
- Hydraulic Component Specifications18
- Manifold Component Specifications19
- Deutz Td2011L04I Engine Specifications20
- Deutz TD 2.9 Engine Specifications21
- Machine Torque Specifications26
- Hydraulic Hose and Fitting Torque Specifications27
- Torque Procedure28
Repair Procedures29
Platform Controls29
- Platform Circuit Board31
  - How to Remove the LED Circuit Board32
- Joysticks32
Platform Components40
- Platform41
- Platform Leveling Cylinder41
- Platform Rotator43
  - How to Remove the Platform Rotator43
  - How to Bleed the Platform Rotator45
- Platform Level Sensor45
- Platform Overload System (if Equipped)47
  - How to Calibrate the Platform Overload System47
- Platform Overload Recovery Message50
Jib Boom Components52
- Jib Boom52
- Jib Boom Components53
Boom Components56
- Cable Track56
- Primary Boom64
- Extension Cylinder75
- Boom Extend and Retract Cables76
  - How to Replace the Boom Extend/Retract Cables79
- Primary Boom Angle Sensor80
- Boom Length Sensor83
Engines86
- RPM Adjustment86
- Flex Plate86
- Diesel Particle Filter Regeneration - Deutz TCD 2.2 L3 Engine88
Ground Controls89
- Bypass/Recovery Key Switch89
- Circuit Boards91
- Membrane Decal93
- Full Machine Calibration94
Display Module95
Hydraulic Pumps103
- Function Pump103
- Drive Pump107
  - How to Prime the Drive Pump109
Manifolds110
- Function Manifold110
- Valve Adjustments - Function Manifold116
- Platform Rotate Counterbalance Valve Manifold Components118
- Function Enable Manifold119
- Steer and Axle Manifold120
- Valve Adjustments - Steer and Axle Manifold124
- Traction Manifold Components125
- Valve Adjustments - Traction Manifold130
- Valve Coils131
  - How to Test a Coil Diode132
Turntable Rotation Components133
- Turntable Rotation Assembly133
- Turntable Level Sensor135
Axle Components138
- Steer Sensors138
  - How to Calibrate a Replacement Steer Sensor140
  - How to Calibrate All Steer Sensors141
- Steer Cylinders143
- Axle Extension Cylinders144
- Axle Angle Sensors145
Repair Procedures147
- Welder Generator147
Control System Fault Codes149
Fault Code Display - Deutz Models171
Deutz TD 2.9 L4 Engine Fault Codes172
Deutz TCD 2.2 L3 Engine Fault Codes187
Perkins 854F-34T Engine Fault Code197
Schematics206
- Introduction206
- Wire Circuit Legend207
- Wire Color Legend211
- Limit Switches and Angle Sensors216
- Circuit Connector Legend221
- Connector Pin Legend224
- Engine Relay and Fuse Panel Legend-Deutz TD2011 and Perkins 1104D Models240
- Engine Relay and Fuse Panel Legend- Perkins 854F Models242
- Telematics Connector Pin Legend243
- Electrical Symbols Legend244
- Hydraulic Symbols Legend245
Electrical Schematics - Control Circuits246
- Control Circuits - Horn246
- Control Circuits - Power248
- Control Circuits - Can Bus250
- Control Circuits - Deutz Td2011L04I Engine254
- Control Circuits - Deutz 2.9 Engine/Deutz TCD 2.2 L3256
- Control Circuits - Perkins 1104D-44T Engine258
- Control Circuits - Perkins 854 Engine260
- Control Circuits - Axle Extend/Retract262
- Control Circuits - Steering264
- Control Circuits - Propel266
- Control Circuits - Turntable Rotate268
- Control Circuits - Boom Up/Down270
- Control Circuits - Boom Extend/Retract274
- Control Circuits - Platform Load Sense282
- Control Circuits - Recovery PLD286
- Control Circuits - Telematics290
- Generator Receptacle Wiring- ANSI/CSA292
- Generator Receptacle Wiring-AUS294
- Generator Receptacle Wiring- CE296
- Perkins 1104D-44T Engine Electrical Schematic299
- Perkins 854F-34T Engine Electrical Schematic300
- Perkins 854F-34T Engine Harness303
- Deutz Td2011L04I Engine Electrical Schematic304
- Deutz TD2.9 Engine Electrical Schematic306
- Deutz TD2.9 Engine Harness309
- Deutz TCD2.2 L3 Engine Electrical Schematic310
- Electrical Schematic - Contact Alarm312
- Hydraulic Schematic, SX-125 XC314
- Hydraulic Schematic, SX-105 XC316

Other manuals for Terex Genie Z-34

Operator's Manual76 pages

Maintenance Manual198 pages

Operator's Manual Supplement17 pages

Questions and Answers:

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Terex Genie Z-34 Specifications

General

Brand	Terex
Model	Genie Z-34
Category	Boom Lifts
Language	English

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