Need help?Do you have a question about the Terex T500-1 and is the answer not in the manual?
General| Brand | Terex |
|---|---|
| Model | T500-1 |
| Category | Construction Equipment |
| Language | English |
Definitions of terms used in the manual for understanding crane components.
Specifies the approved applications and limitations of the machine's operation.
Information on safety bulletins and compliance requirements.
Details on how and when to contact the manufacturer for support.
Procedure for updating ownership records to receive notices.
General safety principles and operator responsibilities for safe operation.
Explanation of hazard classification symbols and signal words.
Broad safety guidelines applicable to crane operations and environment.
Procedures for maintaining safety signs on the machine for visibility.
Guidelines for safe work practices and operator responsibilities.
How wind conditions affect crane operation and safety.
Safety precautions to be taken during lightning storms.
Procedures for safely leaving the crane unattended during operation halts.
Checklist for safely concluding crane operations before leaving unattended.
Safety precautions to be exercised when operating the crane in reverse.
Instructions for safely parking the mobile crane to prevent movement.
Procedure for isolating energy sources before maintenance.
Guidelines for safe entry and exit from the crane operator's cab.
General safety practices for personnel working with the equipment.
Usage and maintenance instructions for seat belts.
Explanation of load drift caused by hydraulic oil temperature changes.
Step-by-step guide for assembling the jib onto the crane boom.
Procedure for adjusting the jib offset angle for different lifting configurations.
Instructions for extending and retracting the jib's pull-out section.
Proper techniques for installing wire rope onto winch drums.
Information and procedures for installing wedge-type sockets on wire rope.
Diagrams and instructions for reeving hoist lines for various load capacities.
Procedure for changing counterweights on the T300 crane model.
Explanation of various control and instrument symbols on the operator panel.
Identification and function of carrier controls and instruments for EPA 2013 engines.
Description and operation of manual and automatic transmission systems.
Explanation of the aftertreatment system regeneration process.
General information about the Cummins 2013 engine and its operation.
Interpretation of indicator lamp behaviors related to aftertreatment regeneration.
Step-by-step guide for performing manual regeneration of the DPF.
General information and procedures for operating the engine.
Procedure for starting the engine with EPA 2010 Tier 4 controls.
Recommendations for operating the engine in cold weather conditions.
Safety procedures and instructions for jump-starting the engine.
Precautions for operating the crane in extreme conditions.
Step-by-step procedure for performing a typical lifting operation.
Special precautions and procedures for lifting loads while on tires.
Explanation and adjustment of the air-ride suspension system.
Procedure for operating the crane carrier remotely.
Instructions for preparing and moving the crane unit.
Tips for efficient driving and understanding engine indicator lamps.
Guidelines for operating the crane carrier on roads and job sites.
Operation and maintenance procedures for the Eaton Fuller manual transmission.
Operation of the Allison automatic transmission system.
Procedure for safely stowing the jib onto the crane.
Guidelines for safely transporting the crane.
Procedures for loading and unloading the crane equipment.
Reference for truck crane engine and transmission data.
Overview of the periodic preventive maintenance program.
Glossary of acronyms and abbreviations used in the manual.
General safety precautions to be followed during maintenance.
Diagram illustrating the components of the exhaust system.
Schedule for engine and cooling system maintenance procedures.
Maintenance procedures for the Diesel Exhaust Fluid (DEF) dosing unit filter.
Explanation of engine warning and indicator lamps.
Operation of the aftertreatment regeneration switch.
Information on identifying engine and component data plates.
Information regarding the Cummins branded air compressor.
Information on the Holset variable geometry turbocharger datapipe.
Information on the diesel particulate aftertreatment assembly.
Identification of the aftertreatment SCR catalyst and decomposition tube.
Specifications and handling information for Diesel Exhaust Fluid (DEF).
Filter service numbers for Cummins and Detroit Diesel engines.
Lubrication requirements for T300, T500, and T700 series cranes.
Operator's responsibility to observe and report abnormal conditions.
Initial service and maintenance requirements for new cranes.
Checklists for daily, weekly, monthly, semi-annual, and annual maintenance.
Overview of the periodic preventive maintenance program for lubrication.
Specifications and recommendations for hydraulic oil.
Information on transmission fluid types and maintenance.
Maintenance procedures for drive shafts and universal joints.
Maintenance procedures for the rear brake system.
Maintenance of the air dryer desiccant cartridge.
Procedures for maintaining the air system, including air tanks and safety valves.
Inspection and maintenance of tires and rims, including pressure checks.
Inspection and maintenance procedures for boom slider pads.
Procedures for lubricating the boom sections and wear pads.
Torque specifications and procedures for swing bearing bolts.
Procedures for maintaining the engine radiator and cooling system.
Procedures for manual and automatic transmission maintenance.
Procedures for inspecting and maintaining axles and differentials.
Maintenance procedures for drive shafts and universal joints.
Procedures for mounting and demounting wheels and rims.
Procedures for adjusting and repairing the engine clutch.
Procedures for adjusting the shift control linkage for smooth operation.
Maintenance and troubleshooting for the steering and power steering system.
Maintenance checks for the swing reducer oil level and lubrication.
General instructions and test procedures for hydraulic pumps.
Procedures for setting and adjusting hydraulic pressure relief valves.
Troubleshooting common issues related to the outrigger circuit.
Troubleshooting common issues related to the swing pumps circuit.
Troubleshooting issues with swing circuit control valves.
Troubleshooting common issues related to fluid motor operation.
Troubleshooting common issues with cylinder sticking or erratic action.
Procedures for identifying and resolving cylinder hydraulic leakage.
Causes and remedies for excessive hydraulic oil heating.
Troubleshooting electrical system failures and component issues.
Troubleshooting common issues related to the propane heater.
Procedures for testing maintenance-free batteries.
Troubleshooting issues with the anti-two block system.
Overview of general service and repair procedures.
Information on outrigger position sensor characteristics and settings.
Use and calculation for proper application of torque wrench extensions.
Safety precautions and procedures for repair welding on the unit.
Precautions for welding or cutting steel coated with paint systems.
Service procedures for outrigger beams and cylinders.
Adjustment procedures for front axle wheel bearings and toe-in.
Maintenance checks for rear axle and differential oil levels.
Maintenance procedures for drive shafts and universal joints.
Procedures for mounting and demounting heavy truck wheels and rims.
Procedures for adjusting and repairing the engine clutch.
Procedures for adjusting the shift control linkage for smooth operation.
Maintenance and troubleshooting for the steering system.
Decimal and metric equivalents for fractions of an inch.
Conversion factors for liquid, weight, and survey measures.
Table listing the average weights of various common materials.
Torque specifications for various fasteners in SAE and Metric units.
Health warnings for diesel exhaust and battery components.
Specific lead warnings required by the State of California.
Information on emissions standards and tire maintenance.
Owner's responsibilities related to warranty maintenance and claims.
Reference to the Greer Element VGA Operator's Manual.
To Next Page
