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Terex HI-RANGER TM Series User Manual
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OPERA
T
OR
’
S
MANUAL
This Operator
’
s Manual MUST BE READ prior to opera
ting your
TM SERIES Non-Overcenter Material Handli
ng Aerial Device.
PRINTED IN
THE USA
Original Instructions in English
HI–RANGER
TM SERIES
T
erex South Dakota, Inc.
472797 01/2015
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
7
Owners, Users and Operators
7
Product Identification
7
Intended Use
8
Bulletin Distribution and Compliance
8
Contacting the Manufacturer
8
Transfer of Machine Ownership
8
Safety
9
Hazard Classification System
9
Property Damage Messages
9
Before Operation
12
During Operation
13
Electrical Hazards
14
Accessories
15
Material Handling
15
Traveling
16
Maintenance
17
Overview of Potential Hazards
18
Safety Related Decals
20
What Is Insulated and Not Insulated
30
Electrical Insulation
32
Prevention of Electrocution
33
Operation on or Near Energized Conductor
33
Section 1
37
Operation Guidelines
37
Nomenclature
37
Cab Control Operation
38
Master Control
38
Engine Stop/Start (Optional)
38
Power Take-Off (Optional)
38
Cab Control Functions
39
Controls below Rotation
40
Operator Controls and Descriptions
42
Upper Controls
44
Single Stick
44
Lower Controls
49
Top Control and Option Shut off
50
Lower Control Functions
50
Accessories
54
Engine Stop/Start Control (Optional)
54
Two-Speed Throttle Control (Optional)
54
Auxiliary Let down Power Control (Optional)
54
Manual Let down System
55
Hydraulic Tools (Optional)
56
Platform Tilt
57
Platform Leveling (Without Generator)
58
Platform Leveling (with Generator)
59
Platform Rotator (Optional)
60
Jib & Winch Operation (Optional)
61
Jib Rotation
62
Manual Jib Extension
62
Hydraulic Jib Extension (Optional)
63
Determining Lift Capacities
63
Avoid Trapped Loops
64
Boom Lifting Eye Material Handling (Optional)
65
Personnel and Training
66
Pre-Operation
67
Daily Pre-Operation Checks
67
Job Site Survey
69
Operating Temperature Range
69
Wind Speed
69
Job Site Setup
70
Setting the Outriggers
71
Setting up on a Soft Surface
74
Setting up for Operation on Snow and Ice
74
Boom Interlock
74
Stability
75
Operation
76
Boom Operation
76
Unstore the Boom
77
Aerial Operation
78
Emergency Operation
81
Power Line Contact on Ground
81
Top Control Shut-Off
83
Auxiliary Let down Power (Optional)
84
Manual Let down System
84
Manual Rotation
84
Hydraulic Line Failure
85
Engine Failure
87
Hydraulic Pump Failure
87
Control Valve Failure
87
Operational Limitations
88
Platform Leveling System
88
Platform Leveling System Without Generator
88
Platform Leveling System with Generator
89
Limit System (Operational Range)
90
Use of Category a Units
91
Folding for Travel
92
Leaving the Job Site
92
Section 2
93
Maintenance Guidelines
93
Preventative Maintenance
93
Maintenance Procedure
93
Adjustments and Repairs
93
Lubrication
94
General Information
94
Frequent and Periodic Inspection Intervals
95
Daily
95
Days (120 Hours)
95
Days (360 Hours)
95
Days (720 Hours)
95
Months (1,050 Hours)
96
Years
96
Operational Tests
96
Speed Tests
96
Control System
96
Electrical Tests
96
Lubrication Chart
97
Winch Rope Inspection
98
Daily Rope Inspection
99
Hook Inspection
99
Storage Procedure
100
Appendix - a
101
Appendix - a
101
Standards and Regulations
101
Osha Excerpts: (Clearance Distance)
102
Standard Hand Signals
104
Appendix - B
105
Appendix - B
105
Responsibilities
105
Ansi A92.2-2009 (Partial)
105
Survey of Job Site
115
4
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Terex HI-RANGER TM Series Specifications
General
Brand
Terex
Model
HI-RANGER TM Series
Category
Construction Equipment
Language
English
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