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Terex TV800 User Manual

Terex TV800
114 pages
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TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@terexce.com - sales@terexce.com
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
WARNING
Noise Level at Drivers Ear
Exceeds 85dB(A)
Dealer Stamp
Operators Instruction Book
TV800, TV800H, TV900
Tandem Vibratory Roller
Kubota Engine - Poclain Drive Motors
Publication No. 0102GB-5 April 2011
For Machines with Danfoss Drive Motors Refer to 0102GB-4 - August 2010
Original Instructions

Table of Contents

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Terex TV800 Specifications

General IconGeneral
BrandTerex
ModelTV800
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Safety Alert System

Alerts to potential personal safety hazards. Obey safety messages.

Safety

General Safety

Guide to controls, operation, maintenance. Not a training manual.

General Safety Notes

Consult for training, think about hazards, use trained operators.

Personal Protective Equipment (PPE)

Symbols indicate required protective equipment like helmets, gloves, glasses.

General Safety Information

Precautions for operators and maintenance personnel. Read manual, use PPE.

Safety Interlock System

Inhibitor switch prevents starting unless operator is seated. Transmission inoperative if unseated.

ROPS

Roll Over Protective Structure. Inspect regularly for damage. Do not modify.

Hydraulic Fluid

Fine jets can penetrate skin. Check leaks with cardboard. Seek medical help if penetrated.

Fires

Use CO2, dry chemical, or foam extinguisher for oil fires.

First Aid - Oil

Procedures for swallowing, skin contact, and eye contact with oil.

Gradients

Ascending/descending gradients, front must face incline. Reverse down inclines.

Maximum Slope Gradient

Specifies maximum gradient limits with and without vibration.

Crossing Gradients

Never drive across a gradient. Risk of sliding out of control.

Description of Symbols and Pictorials Used on Safety Signs

Explains meanings of various safety signs and pictograms.

Installation

Delivery Checks

Check machine condition, read manuals, fit ROPS, check fluid levels upon delivery.

Description

General Description

Covers TV800, TV800H, TV900 range. Designed for ease of use and servicing.

Emergency Stop Button

Red switch that immediately stops engine and systems. Turn knob to release.

Control Panel

Diagram of the control panel with numbered components and their functions.

Warning Lights

Describes illumination of lights for work/RTA, battery charge, water temp, oil pressure, indicators.

Drive Control Lever

Controls speed, braking, and direction. Has a button for vibration.

Inspection

General Inspection

Operator must visually check for leaks, damage, and perform general inspection.

Daily Operator Checks

Lists items for daily checks: steering, ROPS, seat belt, battery, fluid levels, air cleaner, decals.

Operating Instructions

Safety Clothing

Lists required protective clothing: hard hat, boots, glasses, reflective clothing, ear protectors, gloves.

Pre-Start Checks

Check cleanliness, condition, fluid levels, fuel, battery, ROPS, decals before use.

Seat Belt

Sit on seat, place belt across hips, insert into buckle. Must be locked before operating.

To Start The Engine

Ensure operator seated, lever neutral, set throttle, wait for warning lights.

To Move the Roller

Start engine, pull drive lever from neutral, select speed gates.

To Select Vibration

Select drum vibration, set throttle, move lever to Half Speed gate, press button.

Transportation

Maintenance

Maintenance and Lubrication

Precautions before service: level ground, stop engine, remove key, use PPE, isolate electrics.

ROPS

Factors degrading ROPS: damage, corrosion, modifications, worn mounts, incorrect bolts.

ROPS Maintenance

Inspect mounting hardware, cracks, water drainage paths, corrosion. Consult manufacturer for repairs.

Seat Belts

Inspect regularly for cuts, fraying, wear, damage. Replace if necessary.

Seat Belt Maintenance Guidelines

Guidelines for inspecting webbing, buckle, latch, retractor operation, and web condition.

Service Schedule

Guidance on service intervals (10, 50, 200, 400, 800, 1600 hours) and checks.

Specifications

Machine Specifications

Details weight, engine, drive system, brakes, vibration system, and tank capacities for models.

Noise Emissions

Declared single-number noise emission values (LpAd, LwAd) to ISO 4871 for models.

Vibrations

Hand-arm and whole-body vibration values for different operations as defined by standards.

Torque Figures

Standard nut/bolt torque figures and correction factors for plate finishes. Durlock unit torque figures.

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