1-1 TV800/900 Roller 0102-5 April 2011
Contents
1. Introduction
Introduction ....................................................................................................................................................................... 2-1
Safety Alert System ........................................................................................................................................................... 2-1
Intended Use ...................................................................................................................................................................... 2-1
Instruction Manual ............................................................................................................................................................ 2-1
Service or Spares Enquiries ............................................................................................................................................... 2-2
Warranty and Maintenance ............................................................................................................................................... 2-2
Official Documents ............................................................................................................................................................ 2-2
2. Safety
General Safety ................................................................................................................................................................... 3-1
Safety Alert Symbol .......................................................................................................................................................... 3-1
Hazard Classification ........................................................................................................................................................ 3-1
General Safety Notes ......................................................................................................................................................... 3-1
Personal Protective Equipment (PPE) ............................................................................................................................... 3-2
General Safety Information ............................................................................................................................................... 3-3
Safety Interlock System ..................................................................................................................................................... 3-4
ROPS ................................................................................................................................................................................. 3-4
Seat Belt ............................................................................................................................................................................ 3-4
Hydraulic Fluid .................................................................................................................................................................. 3-5
Fluid Levels ....................................................................................................................................................................... 3-5
Frozen Battery Electrolyte ................................................................................................................................................. 3-5
Fires ................................................................................................................................................................................... 3-5
Water Cooled Engines ....................................................................................................................................................... 3-5
Lubricants .......................................................................................................................................................................... 3-6
Hygiene ............................................................................................................................................................................. 3-6
Storage ............................................................................................................................................................................... 3-6
Handling Oil ...................................................................................................................................................................... 3-6
New Oil ....................................................................................................................................................................... 3-6
Old Oil ......................................................................................................................................................................... 3-6
First Aid - Oil .................................................................................................................................................................... 3-7
Swallowing Oil ............................................................................................................................................................ 3-7
Skin Contact ................................................................................................................................................................ 3-7
Eye Contact ................................................................................................................................................................. 3-7
Oil or Fuel Spillage ........................................................................................................................................................... 3-7
Fires ................................................................................................................................................................................... 3-7
Gradients ........................................................................................................................................................................... 3-8
Slopes - Diagram A ..................................................................................................................................................... 3-8
Maximum Slope Gradient - Diagram B ...................................................................................................................... 3-8
Gradients ........................................................................................................................................................................... 3-9
Crossing Gradients - Diagram C ................................................................................................................................. 3-9
Description of Symbols and Pictorials Used on Safety Signs ........................................................................................... 3-10
Description of Symbols and Pictorials Used on Safety Signs ........................................................................................... 3-11
Safety Decals ..................................................................................................................................................................... 3-12
Safety Decals ..................................................................................................................................................................... 3-13
4. Installation
Delivery Checks ................................................................................................................................................................ 4-1
Articulation Lock .............................................................................................................................................................. 4-1
Pre-Start Checks ................................................................................................................................................................ 4-2