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Terex TV900 User Manual

Terex TV900
114 pages
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TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@terexce.com - sales@terexce.com
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
WARNING
Noise Level at Drivers Ear
Exceeds 85dB(A)
Dealer Stamp
Operators Instruction Book
TV800, TV800H, TV900
Tandem Vibratory Roller
Kubota Engine - Poclain Drive Motors
Publication No. 0102GB-5 April 2011
For Machines with Danfoss Drive Motors Refer to 0102GB-4 - August 2010
Original Instructions

Table of Contents

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Terex TV900 Specifications

General IconGeneral
BrandTerex
ModelTV900
CategoryConstruction Equipment
LanguageEnglish

Summary

Safety

General Safety Precautions

Essential safety precautions and guidelines for operating and maintaining the machine.

Safety Alert Symbol Explanation

Explains the safety alert symbol used to warn of potential personal injury hazards.

Hazard Classification System

Details the hazard classification system using signal words for potential personal injury hazards.

Personal Protective Equipment (PPE)

Lists and illustrates the required personal protective equipment for safe operation.

General Safety Information

Provides comprehensive safety information and precautions for operators and maintenance personnel.

Safety Interlock System

Describes the safety interlock system that prevents operation under unsafe conditions.

Roll Over Protective Structure (ROPS)

Explains the Roll Over Protective Structure and its importance for operator safety.

Seat Belt Usage and Importance

Details the importance and proper use of the seat belt for operator safety.

Hydraulic Fluid Hazards

Warns about the hazards of hydraulic fluid penetration and proper handling.

Installation

Delivery Checks

Important checks to perform immediately upon taking delivery of the new machine.

Description

Drive Control Lever Operation

Description of the multi-function lever controlling speed, braking, and direction.

Emergency Stop Button

Details the function of the red emergency stop button to halt the engine and systems.

Control Panel Layout

Diagram and legend of the machine's control panel components.

Drive Control Lever

Detailed explanation of the drive control lever's functions for speed, braking, and direction.

Drive Control Lever Functions

Visual representation of the drive control lever's operating positions and their effects.

Roll Over Protective Structures (ROPS)

Introduction to Roll Over Protective Structures and their importance.

Inspection

General Inspection Procedures

Guidelines for performing a visual check of the machine before each day's operation.

Daily Operator Checks Checklist

A checklist of daily inspections to ensure the machine is in proper working condition.

Operating Instructions

Pre-Start Checks

Detailed checks to be performed before starting the engine and operating the machine.

Seat Belt Fastening

Proper method for fastening and adjusting the seat belt for secure operation.

Starting the Engine

Step-by-step procedure for starting the machine's engine safely.

Stopping the Engine

Procedure for safely stopping the machine's engine.

Moving the Roller

Instructions for moving the roller forward and backward using the drive control lever.

Stopping the Roller

Procedure for stopping the roller's movement and applying the parking brake.

Selecting Vibration

Steps for activating and deactivating the single or double drum vibration system.

Maintenance

Maintenance and Lubrication Precautions

General precautions and procedures for performing maintenance and lubrication tasks.

Hydraulic Oil Under Pressure Warning

Critical warning about hydraulic oil pressure and potential hazards.

Engine Air Cleaner Maintenance

Information on the engine air cleaner system and its maintenance.

Engine Coolant System

Information on the pressurized cooling system and precautions.

Fuel System

Overview of the machine's fuel system and tank.

Engine Oil Management

General information and procedures for engine oil management.

Engine Oil Level Checking

Steps for checking the engine oil level accurately on level ground.

Engine Oil Draining

Procedure for draining old engine oil from the remote drain point.

Hydraulic Oil System

Overview of the hydraulic oil system.

Hydraulic Oil Level Checking

Steps for checking the hydraulic oil level using the combined filler cap and dipstick.

Hydraulic Filter Maintenance

Information on the hydraulic filter, its blockage indicator, and replacement.

Hydraulic Tank Maintenance

General information on the hydraulic tank.

Hydraulic Tank Removal and Replacement

Procedure for safely removing and reinstalling the hydraulic tank.

ROPS Integrity and Inspection

Factors affecting ROPS integrity and guidelines for inspection.

ROPS Maintenance and Inspection

Recommended inspection intervals and checks for ROPS structure and mounting.

Seat Belt Inspection

Importance of regularly inspecting the seat belt system for wear and damage.

Seat Belt Maintenance Guidelines

Detailed inspection guidelines for seat belt webbing, buckles, and retractors.

Service Schedule

Recommended service schedules for machine maintenance based on operating hours.

Specifications

Machine Dimensions

Table and diagram detailing the physical dimensions of the TV800, TV800H, and TV900 models.

Machine Specifications

Comprehensive specifications including weight, engine, drive system, brakes, and tank capacities.

Noise Emissions

Declared noise emission levels at the operator station and sound power of the machine.

Vibration Values

Values for hand-arm and whole-body vibrations during various operations.

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