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Textron BOB-CAT 942209 - User Manual

Textron BOB-CAT 942209
70 pages
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WARNING: If incorrectly used this machine can cause severe injury. Those who
use and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up, operate,
adjust or service the machine.
2721543 REV00
SETUP, PARTS & MAINTENANCE
MANUAL ZT 220D SERIES
MODELS: 942208 ZT 220D 52" SIDE DISCHARGE
942209 ZT 220D 61" SIDE DISCHARGE
Operation & Safety Manual: 2721542
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Textron BOB-CAT 942209 Specifications

General IconGeneral
BrandTextron
ModelBOB-CAT 942209
CategoryLawn Mower
LanguageEnglish

Summary

Assembly and Setup Procedures

Level Cutterdeck and Adjust Counterbalance Springs

Procedures for leveling the cutter deck and adjusting counterbalance springs.

Maintenance Schedules and Procedures

Maintenance Chart Overview

Scheduled maintenance tasks and intervals for engine, hydraulics, and machine.

Hydraulic and Engine Oil Service

Procedures for hydraulic system fluid management and engine oil changes.

Troubleshooting Common Issues

Engine Start and Running Issues

Diagnosing and resolving engine start, cranking, and uneven running problems.

Operational and System Malfunctions

Troubleshooting for overheating, cutterdeck shutdown, and drive system response.

Machine Adjustments

Deck Leveling, Springs, and Parking Brake Adjustment

Procedures for deck leveling, spring adjustment, and parking brake calibration.

Hydrostat Neutral and Reverse Return Adjustments

Adjusting the hydrostat system's neutral settings for proper drive control.

Specifications and Component Details

Power Units and Engine Details

Specifications for engine, drive system, pump, and operator presence interlock.

Cutterdeck Specifications and Features

Details on deck sizes, construction, anti-scalp rollers, and cutting height.

Fastener Torques

Standard and Metric Fastener Torque Values

Torque specifications for various standard and metric fasteners used in assembly.

Specific Component Torque Values

Torque values for blade bolts, wheel hub nuts, and engine mounting bolts.

Upper Engine Deck Assembly

Upper Engine Deck Assembly Parts List

Detailed list of parts for the upper engine deck assembly, including part numbers.

Lower Engine Deck Assembly

Lower Engine Deck Assembly Parts List

Detailed list of parts for the lower engine deck assembly, including part numbers.

Brakes and Rear Wheel Assembly

Hydraulic System Components

Figure 7: Hydraulic System Diagram

Exploded view diagram of the hydraulic system components.

HydroGear Pump Assembly

Figure 8: HydroGear Pump Diagram

Exploded view diagram of the HydroGear pump assembly.

Yanmar Wire Harness

Fuel Tanks and Control Panel

Radiator Screen and Air Filter System

Oil Cooler and Radiator Assembly

Seat Assembly and ROPS

Steering and Deck Lift Systems

Figure 14: Steering;Deck Lift Diagram

Exploded view diagram of the steering and deck lift system components.

Cradle and Caster Assembly

52 & 61 Side Discharge Cutterdecks

Figure 16: Cutterdeck Diagram

Exploded view diagram of the 52" and 61" side discharge cutterdeck components.

Drive Belts

Cross Reference Tables

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