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Textron BOB-CAT ZT 220D Series - User Manual

Textron BOB-CAT ZT 220D Series
70 pages
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WARNING: If incorrectly used this machine can cause severe injury. Those who
use and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up, operate,
adjust or service the machine.
2721543 REV00
SETUP, PARTS & MAINTENANCE
MANUAL ZT 220D SERIES
MODELS: 942208 ZT 220D 52" SIDE DISCHARGE
942209 ZT 220D 61" SIDE DISCHARGE
Operation & Safety Manual: 2721542
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Textron BOB-CAT ZT 220D Series Specifications

General IconGeneral
Horsepower22 HP
Cutting Height1.5 - 4.5 inches
Deck MaterialSteel
Warranty3 years
Engine Type4-Cycle

Summary

Safety Information

Signal Word Definitions

Explains hazard levels: DANGER, WARNING, CAUTION.

Assembly and Setup Procedures

Final Preparations Before Operation

Covers essential checks and actions before initial operation.

Maintenance Schedule Overview

Maintenance Chart

Provides a schedule for engine, hydraulic, and machine maintenance tasks.

Routine Maintenance Procedures

Daily Checks and Inspections

Covers interlocks, hardware, tires, fuel, and cooling systems.

Hydraulic System Maintenance

Checking Hydraulic Fluid Level

Procedure for checking and topping up hydraulic fluid.

Hydraulic System Service Procedures

Steps for oil and filter changes after initial use and periodically.

Engine and Fuel System Maintenance

Engine Oil Service Procedures

Instructions for oil changes and level checks at different intervals.

Engine Cooling System Maintenance

Daily Cleaning of Cooling Components

Instructions for cleaning air intake screens and radiator fins.

Cutter Deck Blade Maintenance

Blade Removal and Installation

Procedures for safely removing and installing mower blades.

Blade Sharpening and Balancing

Guidelines for sharpening angle and balancing for optimal performance.

Troubleshooting Engine Issues

Engine Fails to Start

Diagnoses and resolves issues preventing the engine from starting.

Engine Cranks But Does Not Start

Addresses problems when the engine turns over but won't ignite.

Troubleshooting Operational Issues

Engine Running Unevenly or Overheating

Solves issues with engine performance and temperature.

Cutterdeck and Operator Presence Issues

Addresses cutter deck shutdown and operator presence sensor problems.

Control Lever and Gauge Malfunctions

Diagnoses problems with tractor controls and dashboard indicators.

Cutter Deck Adjustments

Operational Adjustments

Drive System Adjustments

Hydrostat Neutral Adjustment

Steps to set the neutral position of the hydrostatic drive.

Hydrostat Reverse Return Adjustment

Procedure for adjusting the reverse return function.

Belt Replacement Procedures

Machine Specifications

Engine Details and Fluid Capacities

Specifics on the Yanmar engine and required fluid volumes.

Cutter Deck Specifications

Fastener Torque Specifications

Standard and Metric Fastener Torques

Torque values for common bolt types and sizes.

Critical Component Torque Values

Specific torques for blade bolts, wheel hubs, and engine mounts.

Hydraulic System Layout

HydroGear Pump Assembly

Component Identification

Diagram showing the internal parts of the HydroGear pump.

Pump Kit and Seal Components

Lists various repair kits and seal parts for the pump.

Pump Housing and Shaft Components

Lists housing, shaft, and gasket parts.

Yanmar Wire Harness

Wiring Schematic and Color Codes

Detailed wiring diagram and wire color guide.

Radiator Screen and Air Filter Assembly

Oil Cooler and Radiator Assembly

Seat Assembly and ROPS

Steering and Deck Lift Assembly

Cutter Decks: 52 & 61 Side Discharge

Cross Reference: Part Number Lookup

Part Number to Description and Figure;Item

Cross-references part numbers to descriptions and figure/item references.

Part Number Lookup Continued

Extensive part number cross-referencing for all components.

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