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Textron Bob-Cat User Manual

Textron Bob-Cat
119 pages
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WARNING: If incorrectly used this machine can cause severe injury. Those who
use and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up, operate,
adjust or service the machine.
2308081 REV04
Operators Manual - Hydro Mid-Size
Manual del Operario
Manuel Opérateur
E
F
POWER UNITS, EMSEMBLES MOTEURS, UNIDADES DE POTENCIA
930300, 930301, 930302, 930303, 930304, 930306, 930307, 930309,
930310
CUTTER DECKS, PLATAFORMAS DE CORTE, PLATEAUX DE COUPE
933400, 934400, 935400, 936400, 933600, 934600, 935600
(Parts Manual, Catálogo de Piezas, Manuel Pièces Detachées: 2308093)
(Parts Manual, Catálogo de Piezas, Manuel Pièces Detachées: 2308096)
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Textron Bob-Cat Specifications

General IconGeneral
CategoryLawn Mower
ManufacturerTextron
BrandBob-Cat
Engine TypeGasoline
Engine PowerVaries by model
Cutting WidthVaries by model
Fuel Tank CapacityVaries by model
WeightVaries by model
TransmissionVaries by model

Summary

Introduction and Model Identification

Signal Word Definitions

Danger - Immediate Hazards

Immediate hazards which will result in severe personal injury or death.

Warning - Potential Hazards

Hazards or unsafe practices which could result in severe personal injury or death.

Caution - Minor Hazards

Hazards or unsafe practices which could result in minor personal injury or product or property damage.

Operator Manual Introduction

Ransomes Bob-Cat Owner Information

Information for Ransomes Bob-Cat product owners, emphasizing product utility and service.

Notice on Modifications

Warning about unauthorized modifications and their potential hazards and warranty voiding.

Safety Labels and Information

Rotating Blades Warning

Warning about rotating blades, urging caution and safety measures.

Thrown Objects Warning

Warnings regarding thrown objects and safety precautions for operation.

Important Operational Safety

Crucial instructions for safe operation, including fuel valve and flooding precautions.

Control Panel Safety Labels

Operator Safety Before Starting/Servicing

Warnings for starting, servicing, and leaving the operator position safely.

Control Panel Layout Diagram

Visual guide to controls including speed, blades, and starting positions for specific models.

General Safety and Hydraulic Information

General Operational Safety Warnings

Comprehensive safety advice for operation, including debris, interlocks, and unauthorized users.

Hydraulic Oil Check and Fill

Instructions for checking and filling hydraulic oil levels with specific oil type.

General Instructions for Operation

Operator Training Guidelines

Guidelines for operator training, emphasizing manual study and safety precautions.

Pre-Operation Preparation Checklist

Steps for preparing the machine before use, including safety checks and fuel handling.

Safe Operation Practices

Instructions on safe operating practices, including confined spaces, lighting, and footing.

Operating Guidelines and Storage

Operating Safely on Slopes

Detailed advice for safe operation on slopes, including caution and direction of mowing.

Leaving the Operator Position

Procedure for safely leaving the operator's position, including engine stop and brake application.

Maintenance and Adjustments Overview

General guidance on maintenance, adjustments, and safety during these tasks.

Equipment Storage Recommendations

Recommendations for safely storing the equipment, especially concerning fuel and fire hazards.

Assembly Instructions Part 1

Uncrating and Initial Setup

Steps for uncrating and placing power unit and cutter deck on pallets.

Fuel Tank Installation

Instructions for installing the fuel tank with bolts, washers, and connecting the fuel line.

Handlebar Assembly Steps

Guidance on assembling the upper and lower handle sections using bolts and nuts.

Wire Harness Connection Guide

Steps for connecting the wire harness to the engine kill wire and ground bolt for different engine types.

Assembly Instructions Part 2

Throttle and Choke Cable Connection

Instructions for connecting throttle and choke cables for various engine models and adjustments.

Vanguard Throttle Cable Routing

Routing advice for Vanguard throttle cables to prevent pinching or binding.

Kohler V-Twin Cable Connections

Instructions for connecting throttle (T) and choke (K) cables on Kohler V-twin engines.

Assembly Instructions Part 3

Blade Control Rod Connection

Connecting the blade control rod to the bell crank and adjusting its lever for the 'off' position.

Speed and Traction Lever Attachment

Instructions for attaching speed control and traction levers, referring to the adjustment section.

61" Cutterdeck Hookup Note

Special instruction for 61" cutterdeck hookup, including engine pulley replacement and torque.

Bolting Deck and Power Unit

Steps for bolting the cutter deck and power unit together and removing supports.

Final Assembly and Setup Instructions

Caster Installation and Tire Pressure

Installing casters with bolts and nuts, and adjusting tire pressure to 14 psi.

Grass Catcher/Chute Requirement

Emphasizing the necessity of fitting a grass catcher or discharge chute for machine use.

Key Adjustment Checklist

List of items to adjust, including belts, over-center, guides, and blade brake.

Special Setup Instructions Before Operation

Key setup steps before operation: reading manual, running engine, throttle use, and belt readjustment.

Machine Controls Overview

Operator Present Controls Function

Description of operator presence controls and their function in engine kill and starting.

Blade Control Lever Operation

Instructions for using the blade control lever, including engagement, disengagement, and safety.

Throttle and Choke Control Guide

How to use the throttle and choke controls for engine speed and starting, including single cylinder variations.

Speed Selector Lever Functions

Explanation of speed selector levers for setting forward/reverse speeds and tracking adjustments.

Advanced Controls and Braking

Keyswitch Operation

Instructions for starting and stopping the engine using the keyswitch for different models.

Traction Control Levers and Locks

Detailed guide on using traction levers for movement, steering, and neutral positions with locks.

Choke Control Variations

How to operate the choke control on V-twin and recoil start models with Vanguard engines.

Machine Operation Procedures

Fuel Tank Safety Guidelines

Safe practices for fueling, including location, smoking, and fill level.

Engine Starting Procedure

Step-by-step instructions for starting the engine, including oil check, fuel valve, choke, and starter operation.

Operating the Machine Safely

Guidance on practicing controls, using throttle and speed selectors for efficient cutting.

Cutting and Stopping Operations

Cutting with the Machine

Steps for mowing, including chute/collector, operator controls, blade engagement, and speed.

Preventing Injury from Thrown Objects

Safety measures to prevent injury from thrown objects and blade contact.

Procedure to Stop the Machine

Procedure for safely stopping the machine, including traction levers, blade disengagement, and engine shutoff.

Lubrication Schedule and Procedures

Engine Lubrication and Checks

Instructions for initial engine oil change and daily oil level checks.

Grease Fittings Lubrication

Points to lubricate with grease every 50 working hours, including pivots and tensioners.

Maintenance Procedures

Hydraulic System Maintenance

Steps for checking, draining, and filling the hydraulic reservoir and changing oil/filter.

Spark Plug Inspection and Setting

How to inspect spark plugs for condition and proper gap setting.

Operator Presence System Check

Daily check of the operator presence system for proper function and safety shutoff.

Decals and Labels Replacement

Guidance on replacing missing or illegible decals and labels for safety.

Routine Maintenance Tasks

Engine and Air Intake Checks

Daily checks for engine oil leaks and cleaning the air intake screen.

Air Cleaner Service and Replacement

Instructions for cleaning the air cleaner precleaner and replacing the paper element.

In-line Fuel Filter Replacement

Guidance on replacing the in-line fuel filter when necessary.

Tire Pressure Maintenance

Maintaining correct tire pressure at 14 psi for optimal performance.

Blade Maintenance Procedures

Blade Sharpening and Balancing

Procedures for sharpening blades, maintaining balance, and using Ransomes blades.

Blade Removal Process

Step-by-step instructions for safely removing cutter deck blades using tools.

Blade Re-installation Guide

Steps for reinstalling blades, including spacers, washers, and proper torque specification.

Service Schedule

Height of Cut Adjustments

Caster Wheel Height Adjustment

How to adjust cutting height by repositioning spacers on caster wheel pivot spindles.

Cutter Blade Spacer Adjustment

Instructions for using blade spacers to set cutting height, including removal and reinstallation steps.

Cutter Deck and Wheel Motor Adjustments

Cutter Deck Position Adjustment

Adjusting the cutter deck position relative to the engine deck for cutting height.

Wheel Motor Position Change

Steps to change wheel motor positions for high or low cutting positions, including plate rotation.

Height of Cut Settings - Side Discharge

Height of Cut Settings - Versadeck

Hydrostatic Drive Adjustments

Setting Neutral Position

Procedure for setting and adjusting the neutral position for traction drive.

Adjusting Speed Control Rods

Steps for adjusting speed control rods to ensure proper tracking and neutral settings.

Adjusting Traction Levers

Adjusting traction levers for neutral, steering, and reverse, including play requirements.

Speed Control Lever Friction Adjustment

Adjusting friction on speed control levers to ensure they hold position and move together.

Control and Handlebar Adjustments

Parking Brake Adjustment

Adjusting the parking brake rod for proper engagement and machine immobilization.

Blade Control Rod Adjustment

Adjusting the blade control rod for correct engagement and the 'off' position snap.

Operator Present Controls Adjustment

Adjusting operator present controls to ensure proper switch operation for safety.

Handlebar Height Adjustment

Instructions for adjusting the handlebar height by removing and loosening bolts.

Belt Adjustment Procedures

Hydro Drive Belt Tension Note

Note that the hydro drive belt tension is spring-loaded and typically requires no adjustment.

Engine to Cutter Deck Belt Tension

How to adjust engine to deck belt tension using a turnbuckle and checking deflection.

Over-Center Adjustment for Belt Engagement

Checking and resetting over-center adjustment for the engine to deck belt for proper engagement.

Spindle Blade Brake Adjustment

Adjusting the spindle blade brake for proper stopping distance and ensuring it does not bind.

Belt Guide and Tension Adjustments

Cutter Deck Belt Tension Adjustment

Adjusting cutter deck belt tension using the idler pulley adjustment rod and locknut.

Engine Belt Guide Adjustment

Adjusting engine belt guides to maintain proper spacing from the engine to deck belt.

Idler Belt Guide Adjustment

Adjusting the idler belt guide fitted to the V-idler pulley for correct belt alignment.

Belt Replacement Procedures

Cutter Deck Belt Replacement

Steps for removing and replacing the cutter deck belt, including tensioning.

Engine to Cutter Deck Belt Replacement

Procedure for replacing the engine-to-deck belt, including guide adjustments.

Hydro Drive Belt Replacement

Steps for removing and replacing the hydro drive belt, including tension release.

Versadeck Conversion to Side Discharge

Converting to Side Discharge Deck

Steps to convert a Versadeck mulching deck to a side discharge deck, including baffle and blade changes.

Recoil Start Engine Specifications

Electric Start Engine Specifications

Deck Specifications Overview

General Machine Specifications

Power Unit Specifications

Details on controls, speed, tires, brakes, transmission, hydraulics, and weight for power units.

Cutter Deck Specifications

Specifications for deck construction, drive system, spindles, casters, rollers, height, and blade brake.

Available Accessories List

List of optional accessories available for the machine, such as sulkies and catchers.

Fastener Torque Specifications

Standard Fastener Torques

Torque specifications for various American National Standard fasteners by size and grade.

Specific Torque Values

Specific torque values for blade bolts, wheel hub nuts, and engine crankshaft bolt.

Service Record Log

Ransomes Product Warranty

Warranty Coverage and Terms

Details the one-year warranty, limitations, and required proof of purchase for Ransomes products.

Warranty Exclusions and Disclaimers

Lists items not covered by warranty, including normal wear, misuse, and unauthorized modifications.

Warranty Claims and Owner Responsibilities

Warranty Claim Procedure

Steps for making a warranty claim, including contacting a dealer and delivering the unit.

Items Not Covered by Warranty

Examples of services and parts excluded from warranty coverage, such as normal wear and tear.

Owner's Maintenance Obligations

Owner's responsibility for proper maintenance, lubrication, fuel, battery, and tire pressure to validate warranty.

Quality and Support Information

World Class Quality and Performance

Statement on product quality, performance, and support backed by ISO 9001 registration.

Dealer Network and Product Support

Information about the worldwide dealer network and factory-trained technicians for product support.

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