1
ZT 200
Series
TABLE OF CONTENTS PAGE
Safety .............................................................................................................................................................................. 2
Assembly & Setup........................................................................................................................................................ 3-5
Maintenance Chart .......................................................................................................................................................... 6
Maintenance Record ....................................................................................................................................................... 7
Maintenance............................................................................................................................................................... 8-14
Troubleshooting....................................................................................................................................................... 15-16
Adjustments ............................................................................................................................................................. 17-21
Belt Replacement .................................................................................................................................................... 22,22
Specifications ..........................................................................................................................................................23-26
Fastener Torques ......................................................................................................................................................... 27
Upper engine deck assembly .................................................................................................................................. 28,29
Lower engine deck assembly/Clutch....................................................................................................................... 30,31
Cradle assembly ..................................................................................................................................................... 32,33
Decals...................................................................................................................................................................... 34,35
Bumper .................................................................................................................................................................... 36,37
Brakes/Rear wheel .................................................................................................................................................. 38,39
Hydraulics ................................................................................................................................................................ 40,41
Hydrogear pump ...................................................................................................................................................... 42,43
Yanmar Wire harness .............................................................................................................................................. 44,45
Fuel tanks/Control panel.......................................................................................................................................... 46,47
Radiator Screen & Air Filter ...................................................................................................................................... 48,49
Oil Cooler & Radiator ............................................................................................................................................... 50,51
Seat assembly & ROPS ........................................................................................................................................... 52,53
Steering/Deck Lift ..................................................................................................................................................... 54,55
Cradle & Caster Assembly ...................................................................................................................................... 56,57
52" & 61" Side Discharge......................................................................................................................................... 58,59
Belts ......................................................................................................................................................................... 60,61
Decals-Cutterdecks ................................................................................................................................................. 62,63
Cross Reference ..................................................................................................................................................... 64-68
IMPORTANT MESSAGE
Thank you for purchasing this Bob-Cat product. You have purchased a world class mowing product, one of the best
designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual.
The useful life and good service you receive from this machine depends to a large extent on how well you read and
understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give you
many years of reliable service.
Your safe use of this Bob-Cat product is one of our prime design objectives. Many safety features are built in, but
we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals
thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and
warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are
as well informed and careful in its use as you are.
See a Bob-Cat dealer for any service or parts needed. Bob-Cat service ensures that you continue to receive the best
results possible from Bob-Cat’s products. You can trust Bob-Cat replacement parts because they are manufactured
with the same high precision and quality as the original parts.
Bob-Cat designs and builds its equipment to serve many years in a safe and productive manner. For longest life,
use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions.
You'll always be glad you did.
Textron Turf Care And Specialty Products
One Bob Cat Lane
Johnson Creek, WI 53038-0469
8-2000-TTCSP
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