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Thermador PCS364GL - User Manual

Thermador PCS364GL
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INSTALLATION INSTRUCTIONS MANUAL
PROFESSIONAL COOKTOPS
24" MODEL – GP24WK
36" MODELS – PCS364GD, PCS364GL, PCS366
48" MODELS – PCS484GG, PCS486GD, PCS486GL, PCS484WK
IMPORTANT: Save these instructions for the Local Electrical Inspector’s use.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
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APPROVED
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PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
CET MANUEL CONTENIT AVERTISSEMENTS EN ENGLAIS Y EN FRANÇAIS
IMPORTANT: LOCAL CODES VARY. INSTALLATION, ELECTRICAL CONNECTIONS,
GAS CONNECTIONS, AND GROUNDING MUST COMPLY WITH ALL APPLICABLE CODES.
WARNING: Disconnect power
before installing. Before turning
power ON, be sure that all
controls are in the OFF position.
Gas Supply:
Natural Gas – 6 inch water column.
Propane Gas – 11 inch water column.
Electrical Power Supply:
All Professional Cooktop Models –
120 VAC, 60 Hz., 1Ph., 15 Amp circuit.
AVERTISSEMENT: Couper le
courant avant d'installer, Avant de
mettre EN MARCHE, soyez cer-
tain que tous les contróles sont
dans la position ARRÈTE.

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Summary

Important Installation Information

Safety Warnings and Precautions

General warnings about improper installation, adjustment, alteration, service, or maintenance causing injury or damage.

Procedure for Gas Leak Detection

Steps to follow if gas smell is detected: do not light, do not touch switches, call gas supplier from neighbor's phone.

Backguard and Trim Requirements

Guidance on backguard use based on clearance, and availability of optional trim for island installations.

Gas Type Verification

Ensure the appliance is configured for the correct type of gas being provided before installation.

Introduction to Thermador Cooktops

Ventilation Requirements

Vent Hood Recommendation

Strong recommendation to install a suitable overhead vent hood due to high heat capability.

Selecting Hood and Blower Models

Guidance on selecting appropriate hood and blower models for wall and island installations.

Hood Placement Guidelines

Recommendations for hood placement height above the cooking surface for optimal ventilation.

Make-Up Air Considerations

Recommendation for outside replacement air due to high ventilation volume, especially in sealed homes.

Cabinet and Countertop Preparation

Professional Cabinet Preparation

Recommendation for professional cabinet and countertop opening preparation by a qualified worker.

Cooktop Mounting and Support

Details on how the cooktop hangs from the countertop and the need for sufficient support.

Installation Positioning Options

Information on installing the cooktop flush or projecting, depending on countertop depth.

Gas and Electrical Supply Access

Requirement for accessible gas and electrical supply locations without removing the cooktop.

Backguard and Trim Clearance Rules

Guidance on installing backguard or island trim based on clearance to combustible materials.

Cabinet Notching and Deck Considerations

Notes on notching cabinet front corners and requirements for supporting decks, including cutouts.

Clearance Requirements and Dimensions

Figure 1: Clearance Requirements Summary

Diagram illustrating minimum clearances for wall and island installations, including hood, cabinets, and combustible materials.

Installation Dimension Table

Table providing critical installation dimensions (A, B, C, D) for 24" Wok, 36" and 48" Cooktops.

Cooktop Side and Front Views

Figure 5: Side View Details

Diagram showing side view dimensions, gas inlet location, and control panel installation options.

Figure 8: 48 Cooktop with Warming Drawers

Diagram detailing the installation of a 48" cooktop above two side-by-side warming drawers.

Figure 9: Bottom Connections

Diagram showing gas inlet connection, power cord, and regulator installation details at the bottom of the unit.

Unpacking and Placement

Handling and Safety Precautions

Warnings regarding the use of proper equipment and adequate manpower for safe handling to avoid damage or injury.

Appliance Leveling

Instruction to level the appliance for proper performance, ensuring it is level front-to-back and side-to-side.

Griddle Leveling

Instructions on how to level the griddle using adjustment screws, ensuring it is level or tilted slightly forward.

Gas Requirements and Hookup

Gas Type Verification and Conversion

Verifying gas type (natural vs. propane) and guidance on field conversion by qualified personnel if needed.

Propane Gas Connection Caution

Caution for propane connection: ensure tank has high-pressure regulator; gas pressure must not exceed 14" water column.

High Altitude Gas Installation

Consultation with local gas company for recommendations on orifice sizes and adjustments for high altitude installations.

Gas Supply Specifications and Hookup Procedures

Natural Gas Supply Specifications

Specifies inlet connection, supply pressure, and manifold pressure requirements for natural gas.

Propane Gas Supply Specifications

Specifies inlet connection, supply pressure, and manifold pressure requirements for propane gas.

Gas Hookup Procedures

Steps for installing a manual shut-off valve, connecting the gas supply, and checking for leaks.

Massachusetts Gas Installation Requirements

Specific requirements for Massachusetts, including shut-off valve type and flexible gas connector length.

Gas Supply Pressure Testing Caution

Caution regarding isolating the appliance during pressure testing of the gas supply piping system.

Electrical Requirements and Grounding

Electrical Safety Before Servicing

Instruction to always disconnect the electric supply cord from the wall receptacle before servicing the appliance.

Grounding-Type Receptacle Requirement

All cooktops must be plugged into a 3-prong, grounding-type receptacle connected to a properly grounded electrical supply.

Consequences of Improper Grounding

Explanation of how improper polarization or grounding can cause malfunction, damage, or shock hazard.

Recommended Grounding Method Details

Details on using the factory-equipped 3-prong plug with a properly grounded receptacle and the importance of the third prong.

Third Ground Prong Prohibition

Strict prohibition against cutting or removing the third ground prong under any circumstances.

Alternate Grounding Method (Not Recommended)

Description of an alternate grounding method using an adapter and grounding to a cold water pipe, noted as not recommended.

Backguard Installation

When to Install Low Back Backguard

Requirement to install a Low Back backguard when clearance to combustibles behind the cooktop is less than 12 inches.

Backguard Attachment Steps

Detailed steps for sliding the backguard over flanges, fastening it to the appliance and wall, and securing the cap.

Low Back and Island Trim Model Numbers

Table listing model numbers for Low Back backguards and Island Trims for various cooktop models.

Cleaning and Protecting Exterior Surfaces

Basic Stainless Steel Cleaning

Instructions for cleaning stainless steel surfaces with soapy water, glass cleaner, and rinsing/drying.

Protecting Stainless Steel Finish

Recommendations for using stainless steel cleaner/polish to maintain appearance and protect the finish.

Cleaning Prohibitions

Warnings against using steel wool, steel brushes, salt solutions, disinfectants, or bleaches on stainless steel surfaces.

Testing and Adjustment Procedures

Burner Adjustment Caution

Caution advising that burner adjustments should be made by a qualified technician to avoid voiding the warranty.

Burner Operation Testing

Procedure for testing burner operation, including igniter clicking and flame ignition for sealed burners and grill.

Flame Quality Standards

Description of proper flame characteristics (blue, stable, no yellow tips) and how to adjust air shutters if needed.

Summary

Important Installation Information

Safety Warnings and Precautions

General warnings about improper installation, adjustment, alteration, service, or maintenance causing injury or damage.

Procedure for Gas Leak Detection

Steps to follow if gas smell is detected: do not light, do not touch switches, call gas supplier from neighbor's phone.

Backguard and Trim Requirements

Guidance on backguard use based on clearance, and availability of optional trim for island installations.

Gas Type Verification

Ensure the appliance is configured for the correct type of gas being provided before installation.

Introduction to Thermador Cooktops

Ventilation Requirements

Vent Hood Recommendation

Strong recommendation to install a suitable overhead vent hood due to high heat capability.

Selecting Hood and Blower Models

Guidance on selecting appropriate hood and blower models for wall and island installations.

Hood Placement Guidelines

Recommendations for hood placement height above the cooking surface for optimal ventilation.

Make-Up Air Considerations

Recommendation for outside replacement air due to high ventilation volume, especially in sealed homes.

Cabinet and Countertop Preparation

Professional Cabinet Preparation

Recommendation for professional cabinet and countertop opening preparation by a qualified worker.

Cooktop Mounting and Support

Details on how the cooktop hangs from the countertop and the need for sufficient support.

Installation Positioning Options

Information on installing the cooktop flush or projecting, depending on countertop depth.

Gas and Electrical Supply Access

Requirement for accessible gas and electrical supply locations without removing the cooktop.

Backguard and Trim Clearance Rules

Guidance on installing backguard or island trim based on clearance to combustible materials.

Cabinet Notching and Deck Considerations

Notes on notching cabinet front corners and requirements for supporting decks, including cutouts.

Clearance Requirements and Dimensions

Figure 1: Clearance Requirements Summary

Diagram illustrating minimum clearances for wall and island installations, including hood, cabinets, and combustible materials.

Installation Dimension Table

Table providing critical installation dimensions (A, B, C, D) for 24" Wok, 36" and 48" Cooktops.

Cooktop Side and Front Views

Figure 5: Side View Details

Diagram showing side view dimensions, gas inlet location, and control panel installation options.

Figure 8: 48 Cooktop with Warming Drawers

Diagram detailing the installation of a 48" cooktop above two side-by-side warming drawers.

Figure 9: Bottom Connections

Diagram showing gas inlet connection, power cord, and regulator installation details at the bottom of the unit.

Unpacking and Placement

Handling and Safety Precautions

Warnings regarding the use of proper equipment and adequate manpower for safe handling to avoid damage or injury.

Appliance Leveling

Instruction to level the appliance for proper performance, ensuring it is level front-to-back and side-to-side.

Griddle Leveling

Instructions on how to level the griddle using adjustment screws, ensuring it is level or tilted slightly forward.

Gas Requirements and Hookup

Gas Type Verification and Conversion

Verifying gas type (natural vs. propane) and guidance on field conversion by qualified personnel if needed.

Propane Gas Connection Caution

Caution for propane connection: ensure tank has high-pressure regulator; gas pressure must not exceed 14" water column.

High Altitude Gas Installation

Consultation with local gas company for recommendations on orifice sizes and adjustments for high altitude installations.

Gas Supply Specifications and Hookup Procedures

Natural Gas Supply Specifications

Specifies inlet connection, supply pressure, and manifold pressure requirements for natural gas.

Propane Gas Supply Specifications

Specifies inlet connection, supply pressure, and manifold pressure requirements for propane gas.

Gas Hookup Procedures

Steps for installing a manual shut-off valve, connecting the gas supply, and checking for leaks.

Massachusetts Gas Installation Requirements

Specific requirements for Massachusetts, including shut-off valve type and flexible gas connector length.

Gas Supply Pressure Testing Caution

Caution regarding isolating the appliance during pressure testing of the gas supply piping system.

Electrical Requirements and Grounding

Electrical Safety Before Servicing

Instruction to always disconnect the electric supply cord from the wall receptacle before servicing the appliance.

Grounding-Type Receptacle Requirement

All cooktops must be plugged into a 3-prong, grounding-type receptacle connected to a properly grounded electrical supply.

Consequences of Improper Grounding

Explanation of how improper polarization or grounding can cause malfunction, damage, or shock hazard.

Recommended Grounding Method Details

Details on using the factory-equipped 3-prong plug with a properly grounded receptacle and the importance of the third prong.

Third Ground Prong Prohibition

Strict prohibition against cutting or removing the third ground prong under any circumstances.

Alternate Grounding Method (Not Recommended)

Description of an alternate grounding method using an adapter and grounding to a cold water pipe, noted as not recommended.

Backguard Installation

When to Install Low Back Backguard

Requirement to install a Low Back backguard when clearance to combustibles behind the cooktop is less than 12 inches.

Backguard Attachment Steps

Detailed steps for sliding the backguard over flanges, fastening it to the appliance and wall, and securing the cap.

Low Back and Island Trim Model Numbers

Table listing model numbers for Low Back backguards and Island Trims for various cooktop models.

Cleaning and Protecting Exterior Surfaces

Basic Stainless Steel Cleaning

Instructions for cleaning stainless steel surfaces with soapy water, glass cleaner, and rinsing/drying.

Protecting Stainless Steel Finish

Recommendations for using stainless steel cleaner/polish to maintain appearance and protect the finish.

Cleaning Prohibitions

Warnings against using steel wool, steel brushes, salt solutions, disinfectants, or bleaches on stainless steel surfaces.

Testing and Adjustment Procedures

Burner Adjustment Caution

Caution advising that burner adjustments should be made by a qualified technician to avoid voiding the warranty.

Burner Operation Testing

Procedure for testing burner operation, including igniter clicking and flame ignition for sealed burners and grill.

Flame Quality Standards

Description of proper flame characteristics (blue, stable, no yellow tips) and how to adjust air shutters if needed.

Overview

This document provides installation instructions and important information for Thermador Professional Cooktops, specifically models GP24WK, PCS364GD, PCS364GL, PCS366, PCS484GG, PCS486GD, PCS486GL, and PCS484WK. These cooktops are designed for household cooking and are not intended for room warming or heating.

Function Description:

The Thermador Professional Cooktops are high-performance cooking appliances available in various sizes and configurations. The GP24WK is a 24-inch wide wok unit featuring a powerful 30,000 BTU/HR burner. The 36-inch models (PCS364GD, PCS364GL, PCS366) offer configurations with four sealed burners and a griddle, four sealed burners and a grill, or six sealed burners. The 48-inch models (PCS484GG, PCS486GD, PCS486GL, PCS484WK) can include four sealed burners with a griddle and grill, six sealed burners with a griddle, six sealed burners with a grill, or four sealed burners with a 30,000 BTU/HR wok. All sealed burners are rated at 15,000 BTU/HR, griddles at 15,000 BTU/HR, and grills at 18,000 BTU/HR. These cooktops are equipped with an intermittent/interrupted ignition device that cycles the two far left surface burners on and off when set to the ExtraLow® setting, which is normal operation.

Usage Features:

The cooktops are designed for installation into a countertop opening and are supported by their side flanges. They can be installed with the front flush or projecting, depending on the countertop's depth. Proper ventilation is crucial for these high-heat appliances. It is strongly recommended to install a suitable overhead vent hood, with downdraft ventilation not recommended. For wall installations, the hood width should at least match the cooktop's nominal width, while for island installations, the hood should overhang the cooking surface by 6 inches on both sides for optimal smoke elimination. The lower edge of the hood should be positioned between 30 and 36 inches above the cooking surface, or a minimum of 42 inches if it contains combustible materials. Due to the high volume of ventilation air, a source of outside replacement air (make-up air) is recommended, especially for tightly sealed homes.

The cooktop requires a gas supply, and it is shipped configured for natural gas. For use with propane gas, the unit must be converted by qualified service personnel using the Thermador Model STARLPKIT field conversion kit. A manual gas shut-off valve must be installed externally in an accessible location for safety. Electrical power is supplied via a 3-prong grounding type receptacle, connected to a properly grounded and polarized 120VAC, 15 Amp, single-phase, 60Hz circuit. Improper grounding or polarization can cause malfunctions like continuous sparking of burner igniters and create shock hazards.

Before operation, all loose components such as burner caps and grates must be properly seated. The burner igniters will click until the flame ignites when a knob is pushed and turned counterclockwise to "HI". Burner flames should be blue and stable, without yellow tips, excessive noise, or lifting from the burner. The sealed top burner flames should be approximately 1-1/2 inches high, while griddle and grill burner flames should be between 1-1/2 to 2 inches high. If flames are too yellow, indicating insufficient air, the air shutter (for grill and griddle only) should be adjusted counterclockwise to increase air inlet. No air shutter or low flame adjustment is necessary for sealed top burners. The griddle should be level or slightly tilted forward and should not rock; leveling screws are provided for adjustment.

Maintenance Features:

To maintain the appearance of the stainless steel surfaces, they should be cleaned by wiping with a damp soapy cloth, followed by rinsing with clear water and drying with a soft cloth to prevent water marks. Mild glass cleaner can be used for fingerprints and smears. For persistent discolorations or deposits, a non-scratching household cleanser or stainless steel polishing powder with a little water and a soft cloth can be used. Stubborn cases may require a plastic scouring pad or soft bristle brush with cleanser and water, rubbing lightly in the direction of the polishing lines or "grain" of the stainless finish. It is important to avoid excessive pressure to prevent marring the surface. A stainless steel cleaner/polish is recommended to protect the finish and maintain its appearance.

It is crucial to prevent deposits from remaining on the surface for long periods. Ordinary steel wool or steel brushes should not be used, as small bits of steel can adhere to the surface and cause rust. Salt solutions, disinfectants, bleaches, or cleaning compounds should not remain in contact with stainless steel for extended periods, as many of these chemicals can be harmful. Always rinse with water after exposure to such substances and wipe dry with a clean cloth.

For any burner adjustments, Thermador recommends that they be made by a qualified technician at the time of installation. Extreme care must be used during adjustments, as improper or lack of adjustments may void the warranty. An electrical wiring diagram and schematic are attached to the bottom of the cooktop chassis for access by a qualified service technician, and this information should not be removed or discarded. Regular checks for gas leaks using a soap solution are recommended for supply line connections; never use a flame to check for leaks.

Thermador PCS364GL Specifications

General IconGeneral
BrandThermador
ModelPCS364GL
CategoryCooktop
TypeGas
Width36 inches
Depth21.5 inches
Number of Burners4
Fuel TypeGas
Surface MaterialStainless Steel
ColorStainless Steel
Power Burner BTU18, 000 BTU
MaterialStainless Steel
Height5 inches
Control TypeKnobs
Ignition TypeElectronic
Burner TypesPower Burner, Simmer Burner

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