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Thermador PCS486GD - User Manual

Thermador PCS486GD
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INSTALLATION INSTRUCTIONS MANUAL
PROFESSIONAL COOKTOPS
24" MODEL – GP24WK
36" MODELS – PCS364GD, PCS364GL, PCS366
48" MODELS – PCS484GG, PCS486GD, PCS486GL, PCS484WK
IMPORTANT: Save these instructions for the Local Electrical Inspector’s use.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
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APPROVED
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PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
CET MANUEL CONTENIT AVERTISSEMENTS EN ENGLAIS Y EN FRANÇAIS
IMPORTANT: LOCAL CODES VARY. INSTALLATION, ELECTRICAL CONNECTIONS,
GAS CONNECTIONS, AND GROUNDING MUST COMPLY WITH ALL APPLICABLE CODES.
WARNING: Disconnect power
before installing. Before turning
power ON, be sure that all
controls are in the OFF position.
Gas Supply:
Natural Gas – 6 inch water column.
Propane Gas – 11 inch water column.
Electrical Power Supply:
All Professional Cooktop Models –
120 VAC, 60 Hz., 1Ph., 15 Amp circuit.
AVERTISSEMENT: Couper le
courant avant d'installer, Avant de
mettre EN MARCHE, soyez cer-
tain que tous les contróles sont
dans la position ARRÈTE.

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Summary

Important Installation Information

General Safety Warnings and Gas Leak Procedures

Covers improper installation, flammable liquids, and procedures to follow if gas is detected.

Professional Installation Requirement

Emphasizes that installation and service must be performed by qualified personnel.

Introduction to Thermador Cooktops

Cooktop Model Overview and Specifications

Describes various Thermador Professional cooktop models and their BTU ratings.

Installation Standards and Safety Precautions

Compliance with Standards and Ventilation

Adherence to industry standards, recommendations for vent hoods, and avoiding cabinet storage.

Gas and Appliance Usage Safety Cautions

Specific warnings regarding propane pressure regulation and appliance use as a cooking device only.

Step 1: Ventilation Requirements

Hood and Blower Selection Guide

Table listing recommended Thermador hoods and blowers for different cooktop models.

Hood Placement and Clearance Guidelines

Instructions on optimal hood height and necessary clearance from combustible materials.

Make-Up Air Considerations

Recommendation for providing replacement air and consulting with ventilation professionals.

Step 2: Cabinet Preparation

General Cabinet and Countertop Preparation

Professional prep, clearances, structural support, utility access, and cabinet depth requirements.

Specific Cabinet Modifications and Cutouts

Details on notching cabinets, creating deck cutouts, and maintaining airflow.

Wall and Island Installation Clearances

Diagrams and specific dimensions for wall and island cabinet openings.

Cooktop Installation Views and Details

Diagrams illustrating side views, front projection, flush mounting, and underside connections.

Special Installation Considerations

Guidelines for flush installations and mounting above warming drawers.

Step 3: Unpacking, Moving, Placing & Anchoring the Cooktop

Safe Handling and Preparation Procedures

Instructions for safe unpacking, removing parts, and checking the power cord.

Cooktop Placement and Leveling

Guidance on placing the cooktop in the opening and ensuring it is level.

Step 4: Gas Requirements & Hookup

Gas Type Verification and Conversion

Confirming the correct gas type, factory settings, and propane conversion process.

Propane Gas Pressure Safety

Specific cautions for propane gas tanks and the importance of correct pressure regulation.

Gas Supply Specifications and Connections

Requirements for natural/propane gas, shut-off valves, regulators, and leak testing procedures.

Massachusetts Installation Specifics

Details specific gas installation requirements applicable only in Massachusetts.

Step 5: Electrical Requirements, Connection & Grounding

Electrical Safety and Receptacle Requirements

Guidelines for safe electrical connection, including plug type and receptacle requirements.

Grounding Methods and Precautions

Recommended and alternate grounding methods, with warnings about improper grounding.

Step 6: Backguard Installation

Backguard Installation Procedure

Steps for attaching the low back backguard and using optional trim channels.

Low Back and Island Trim Model Numbers

A table listing model numbers for backguard and island trim accessories.

To Clean and Protect Exterior Surfaces

Stainless Steel Surface Care

Recommended cleaning methods and products for maintaining stainless steel finishes.

Cleaning Precautions and Warnings

Important warnings about using specific cleaning agents to prevent surface damage.

Step 7: Test and Adjustment

Burner Operation and Flame Adjustment

Procedures for testing burner ignition, flame quality, and height.

Installer Checklist

Final Installation Checks

A comprehensive list of checks for electrical, gas supply, and operational readiness.

Summary

Important Installation Information

General Safety Warnings and Gas Leak Procedures

Covers improper installation, flammable liquids, and procedures to follow if gas is detected.

Professional Installation Requirement

Emphasizes that installation and service must be performed by qualified personnel.

Introduction to Thermador Cooktops

Cooktop Model Overview and Specifications

Describes various Thermador Professional cooktop models and their BTU ratings.

Installation Standards and Safety Precautions

Compliance with Standards and Ventilation

Adherence to industry standards, recommendations for vent hoods, and avoiding cabinet storage.

Gas and Appliance Usage Safety Cautions

Specific warnings regarding propane pressure regulation and appliance use as a cooking device only.

Step 1: Ventilation Requirements

Hood and Blower Selection Guide

Table listing recommended Thermador hoods and blowers for different cooktop models.

Hood Placement and Clearance Guidelines

Instructions on optimal hood height and necessary clearance from combustible materials.

Make-Up Air Considerations

Recommendation for providing replacement air and consulting with ventilation professionals.

Step 2: Cabinet Preparation

General Cabinet and Countertop Preparation

Professional prep, clearances, structural support, utility access, and cabinet depth requirements.

Specific Cabinet Modifications and Cutouts

Details on notching cabinets, creating deck cutouts, and maintaining airflow.

Wall and Island Installation Clearances

Diagrams and specific dimensions for wall and island cabinet openings.

Cooktop Installation Views and Details

Diagrams illustrating side views, front projection, flush mounting, and underside connections.

Special Installation Considerations

Guidelines for flush installations and mounting above warming drawers.

Step 3: Unpacking, Moving, Placing & Anchoring the Cooktop

Safe Handling and Preparation Procedures

Instructions for safe unpacking, removing parts, and checking the power cord.

Cooktop Placement and Leveling

Guidance on placing the cooktop in the opening and ensuring it is level.

Step 4: Gas Requirements & Hookup

Gas Type Verification and Conversion

Confirming the correct gas type, factory settings, and propane conversion process.

Propane Gas Pressure Safety

Specific cautions for propane gas tanks and the importance of correct pressure regulation.

Gas Supply Specifications and Connections

Requirements for natural/propane gas, shut-off valves, regulators, and leak testing procedures.

Massachusetts Installation Specifics

Details specific gas installation requirements applicable only in Massachusetts.

Step 5: Electrical Requirements, Connection & Grounding

Electrical Safety and Receptacle Requirements

Guidelines for safe electrical connection, including plug type and receptacle requirements.

Grounding Methods and Precautions

Recommended and alternate grounding methods, with warnings about improper grounding.

Step 6: Backguard Installation

Backguard Installation Procedure

Steps for attaching the low back backguard and using optional trim channels.

Low Back and Island Trim Model Numbers

A table listing model numbers for backguard and island trim accessories.

To Clean and Protect Exterior Surfaces

Stainless Steel Surface Care

Recommended cleaning methods and products for maintaining stainless steel finishes.

Cleaning Precautions and Warnings

Important warnings about using specific cleaning agents to prevent surface damage.

Step 7: Test and Adjustment

Burner Operation and Flame Adjustment

Procedures for testing burner ignition, flame quality, and height.

Installer Checklist

Final Installation Checks

A comprehensive list of checks for electrical, gas supply, and operational readiness.

Overview

This document provides installation instructions and important information for Thermador Professional Cooktops, specifically models GP24WK, PCS364GD, PCS364GL, PCS366, PCS484GG, PCS486GD, PCS486GL, and PCS484WK. These cooktops are designed for household cooking and are not intended for room warming or heating.

Function Description:

The Thermador Professional Cooktops are high-performance cooking appliances available in various sizes and configurations. The GP24WK is a 24-inch wide wok unit featuring a powerful 30,000 BTU/HR burner. The 36-inch models (PCS364GD, PCS364GL, PCS366) offer configurations with four sealed burners and a griddle, four sealed burners and a grill, or six sealed burners. The 48-inch models (PCS484GG, PCS486GD, PCS486GL, PCS484WK) can include four sealed burners with a griddle and grill, six sealed burners with a griddle, six sealed burners with a grill, or four sealed burners with a 30,000 BTU/HR wok. All sealed burners are rated at 15,000 BTU/HR, griddles at 15,000 BTU/HR, and grills at 18,000 BTU/HR. These cooktops are equipped with an intermittent/interrupted ignition device that cycles the two far left surface burners on and off when set to the ExtraLow® setting, which is normal operation.

Usage Features:

The cooktops are designed for installation into a countertop opening and are supported by their side flanges. They can be installed with the front flush or projecting, depending on the countertop's depth. Proper ventilation is crucial for these high-heat appliances. It is strongly recommended to install a suitable overhead vent hood, with downdraft ventilation not recommended. For wall installations, the hood width should at least match the cooktop's nominal width, while for island installations, the hood should overhang the cooking surface by 6 inches on both sides for optimal smoke elimination. The lower edge of the hood should be positioned between 30 and 36 inches above the cooking surface, or a minimum of 42 inches if it contains combustible materials. Due to the high volume of ventilation air, a source of outside replacement air (make-up air) is recommended, especially for tightly sealed homes.

The cooktop requires a gas supply, and it is shipped configured for natural gas. For use with propane gas, the unit must be converted by qualified service personnel using the Thermador Model STARLPKIT field conversion kit. A manual gas shut-off valve must be installed externally in an accessible location for safety. Electrical power is supplied via a 3-prong grounding type receptacle, connected to a properly grounded and polarized 120VAC, 15 Amp, single-phase, 60Hz circuit. Improper grounding or polarization can cause malfunctions like continuous sparking of burner igniters and create shock hazards.

Before operation, all loose components such as burner caps and grates must be properly seated. The burner igniters will click until the flame ignites when a knob is pushed and turned counterclockwise to "HI". Burner flames should be blue and stable, without yellow tips, excessive noise, or lifting from the burner. The sealed top burner flames should be approximately 1-1/2 inches high, while griddle and grill burner flames should be between 1-1/2 to 2 inches high. If flames are too yellow, indicating insufficient air, the air shutter (for grill and griddle only) should be adjusted counterclockwise to increase air inlet. No air shutter or low flame adjustment is necessary for sealed top burners. The griddle should be level or slightly tilted forward and should not rock; leveling screws are provided for adjustment.

Maintenance Features:

To maintain the appearance of the stainless steel surfaces, they should be cleaned by wiping with a damp soapy cloth, followed by rinsing with clear water and drying with a soft cloth to prevent water marks. Mild glass cleaner can be used for fingerprints and smears. For persistent discolorations or deposits, a non-scratching household cleanser or stainless steel polishing powder with a little water and a soft cloth can be used. Stubborn cases may require a plastic scouring pad or soft bristle brush with cleanser and water, rubbing lightly in the direction of the polishing lines or "grain" of the stainless finish. It is important to avoid excessive pressure to prevent marring the surface. A stainless steel cleaner/polish is recommended to protect the finish and maintain its appearance.

It is crucial to prevent deposits from remaining on the surface for long periods. Ordinary steel wool or steel brushes should not be used, as small bits of steel can adhere to the surface and cause rust. Salt solutions, disinfectants, bleaches, or cleaning compounds should not remain in contact with stainless steel for extended periods, as many of these chemicals can be harmful. Always rinse with water after exposure to such substances and wipe dry with a clean cloth.

For any burner adjustments, Thermador recommends that they be made by a qualified technician at the time of installation. Extreme care must be used during adjustments, as improper or lack of adjustments may void the warranty. An electrical wiring diagram and schematic are attached to the bottom of the cooktop chassis for access by a qualified service technician, and this information should not be removed or discarded. Regular checks for gas leaks using a soap solution are recommended for supply line connections; never use a flame to check for leaks.

Thermador PCS486GD Specifications

General IconGeneral
BrandThermador
ModelPCS486GD
CategoryCooktop
LanguageEnglish

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