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Thermador PCS486GL - User Manual

Thermador PCS486GL
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INSTALLATION INSTRUCTIONS MANUAL
PROFESSIONAL COOKTOPS
24" MODEL – GP24WK
36" MODELS – PCS364GD, PCS364GL, PCS366
48" MODELS – PCS484GG, PCS486GD, PCS486GL, PCS484WK
IMPORTANT: Save these instructions for the Local Electrical Inspector’s use.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
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APPROVED
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PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
CET MANUEL CONTENIT AVERTISSEMENTS EN ENGLAIS Y EN FRANÇAIS
IMPORTANT: LOCAL CODES VARY. INSTALLATION, ELECTRICAL CONNECTIONS,
GAS CONNECTIONS, AND GROUNDING MUST COMPLY WITH ALL APPLICABLE CODES.
WARNING: Disconnect power
before installing. Before turning
power ON, be sure that all
controls are in the OFF position.
Gas Supply:
Natural Gas – 6 inch water column.
Propane Gas – 11 inch water column.
Electrical Power Supply:
All Professional Cooktop Models –
120 VAC, 60 Hz., 1Ph., 15 Amp circuit.
AVERTISSEMENT: Couper le
courant avant d'installer, Avant de
mettre EN MARCHE, soyez cer-
tain que tous les contróles sont
dans la position ARRÈTE.

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Summary

Important Installation Information

General Safety Warnings

General safety warnings regarding installation, adjustment, service, and handling of flammable materials.

Gas Leak Procedure

Steps to take if you smell gas, including not using phones or electricity.

Product Introduction

Introduces Thermador Professional™ Cooktops, listing various models and their features.

Backguard and Trim Requirements

Backguard requirement for clearances to combustible materials and optional trims.

Gas Type Verification

Verify the appliance is correct for the type of gas being provided before installation.

Installation Compliance and General Notes

Propane and Heating Cautions

Cautions regarding propane gas pressure regulation and not using the appliance for room heating.

STEP 1: VENTILATION REQUIREMENTS

Hood and Blower Model Selection

Guidance on selecting appropriate hood and blower models for wall and island installations.

Optimal Hood Placement

Recommendations for hood placement height relative to the cooking surface for optimal ventilation.

Make-Up Air Considerations

Recommendation for providing replacement air due to high ventilation air volume.

STEP 2: CABINET PREPARATION

Cabinet Preparation Notes

Important notes regarding cabinet notches, supporting decks, appliance area cleanliness, and air flow.

STEP 3: UNPACKING, MOVING, PLACING & ANCHORING THE COOKTOP

Appliance Handling Caution

Caution regarding proper equipment and manpower for moving the appliance to avoid damage or injury.

Pre-Installation Checks

Verify gas type and attach backguard before sliding appliance into final position.

STEP 4: GAS REQUIREMENTS & HOOKUP

Propane Gas Connection Caution

Caution for propane gas connection requiring a high-pressure regulator and specific pressure limits.

Massachusetts Installation Requirements

Specific requirements for Massachusetts installations, including shut-off valve type and connector length.

Gas Supply Cautions

Cautions regarding isolating the appliance from gas supply during pressure testing.

STEP 5: ELECTRICAL REQUIREMENTS, CONNECTION & GROUNDING

Grounding Method Requirements

Details on recommended and alternate grounding methods for electrical connections.

Electrical Safety and Grounding Prongs

Emphasis on not removing the third ground prong and ensuring proper polarization.

STEP 6: BACKGUARD INSTALLATION

Backguard Installation Procedure

Step-by-step instructions for attaching the low back or island trim backguard.

Backguard Model Numbers

List of model numbers for low back and island trim backguards.

Exterior Surface Cleaning

Guidelines for cleaning and protecting stainless steel exterior surfaces.

STEP 7: TEST AND ADJUSTMENT

Burner Adjustment Recommendations

Recommendations for burner adjustments by a qualified technician for proper flame.

Flame Appearance and Adjustment

Guidance on proper flame color, height, and air shutter adjustment for grill and griddle.

Final Installation Checklist

Comprehensive checklist for installers to verify correct installation before operation.

Installer Checklist: Operation

Checklist for installers to verify proper operation of burners, grates, and controls.

Summary

Important Installation Information

General Safety Warnings

General safety warnings regarding installation, adjustment, service, and handling of flammable materials.

Gas Leak Procedure

Steps to take if you smell gas, including not using phones or electricity.

Product Introduction

Introduces Thermador Professional™ Cooktops, listing various models and their features.

Backguard and Trim Requirements

Backguard requirement for clearances to combustible materials and optional trims.

Gas Type Verification

Verify the appliance is correct for the type of gas being provided before installation.

Installation Compliance and General Notes

Propane and Heating Cautions

Cautions regarding propane gas pressure regulation and not using the appliance for room heating.

STEP 1: VENTILATION REQUIREMENTS

Hood and Blower Model Selection

Guidance on selecting appropriate hood and blower models for wall and island installations.

Optimal Hood Placement

Recommendations for hood placement height relative to the cooking surface for optimal ventilation.

Make-Up Air Considerations

Recommendation for providing replacement air due to high ventilation air volume.

STEP 2: CABINET PREPARATION

Cabinet Preparation Notes

Important notes regarding cabinet notches, supporting decks, appliance area cleanliness, and air flow.

STEP 3: UNPACKING, MOVING, PLACING & ANCHORING THE COOKTOP

Appliance Handling Caution

Caution regarding proper equipment and manpower for moving the appliance to avoid damage or injury.

Pre-Installation Checks

Verify gas type and attach backguard before sliding appliance into final position.

STEP 4: GAS REQUIREMENTS & HOOKUP

Propane Gas Connection Caution

Caution for propane gas connection requiring a high-pressure regulator and specific pressure limits.

Massachusetts Installation Requirements

Specific requirements for Massachusetts installations, including shut-off valve type and connector length.

Gas Supply Cautions

Cautions regarding isolating the appliance from gas supply during pressure testing.

STEP 5: ELECTRICAL REQUIREMENTS, CONNECTION & GROUNDING

Grounding Method Requirements

Details on recommended and alternate grounding methods for electrical connections.

Electrical Safety and Grounding Prongs

Emphasis on not removing the third ground prong and ensuring proper polarization.

STEP 6: BACKGUARD INSTALLATION

Backguard Installation Procedure

Step-by-step instructions for attaching the low back or island trim backguard.

Backguard Model Numbers

List of model numbers for low back and island trim backguards.

Exterior Surface Cleaning

Guidelines for cleaning and protecting stainless steel exterior surfaces.

STEP 7: TEST AND ADJUSTMENT

Burner Adjustment Recommendations

Recommendations for burner adjustments by a qualified technician for proper flame.

Flame Appearance and Adjustment

Guidance on proper flame color, height, and air shutter adjustment for grill and griddle.

Final Installation Checklist

Comprehensive checklist for installers to verify correct installation before operation.

Installer Checklist: Operation

Checklist for installers to verify proper operation of burners, grates, and controls.

Overview

This document provides installation instructions and important information for Thermador Professional Cooktops, specifically models GP24WK, PCS364GD, PCS364GL, PCS366, PCS484GG, PCS486GD, PCS486GL, and PCS484WK. These cooktops are designed for household cooking and are not intended for room warming or heating.

Function Description:

The Thermador Professional Cooktops are high-performance cooking appliances available in various sizes and configurations. The GP24WK is a 24-inch wide wok unit featuring a powerful 30,000 BTU/HR burner. The 36-inch models (PCS364GD, PCS364GL, PCS366) offer configurations with four sealed burners and a griddle, four sealed burners and a grill, or six sealed burners. The 48-inch models (PCS484GG, PCS486GD, PCS486GL, PCS484WK) can include four sealed burners with a griddle and grill, six sealed burners with a griddle, six sealed burners with a grill, or four sealed burners with a 30,000 BTU/HR wok. All sealed burners are rated at 15,000 BTU/HR, griddles at 15,000 BTU/HR, and grills at 18,000 BTU/HR. These cooktops are equipped with an intermittent/interrupted ignition device that cycles the two far left surface burners on and off when set to the ExtraLow® setting, which is normal operation.

Usage Features:

The cooktops are designed for installation into a countertop opening and are supported by their side flanges. They can be installed with the front flush or projecting, depending on the countertop's depth. Proper ventilation is crucial for these high-heat appliances. It is strongly recommended to install a suitable overhead vent hood, with downdraft ventilation not recommended. For wall installations, the hood width should at least match the cooktop's nominal width, while for island installations, the hood should overhang the cooking surface by 6 inches on both sides for optimal smoke elimination. The lower edge of the hood should be positioned between 30 and 36 inches above the cooking surface, or a minimum of 42 inches if it contains combustible materials. Due to the high volume of ventilation air, a source of outside replacement air (make-up air) is recommended, especially for tightly sealed homes.

The cooktop requires a gas supply, and it is shipped configured for natural gas. For use with propane gas, the unit must be converted by qualified service personnel using the Thermador Model STARLPKIT field conversion kit. A manual gas shut-off valve must be installed externally in an accessible location for safety. Electrical power is supplied via a 3-prong grounding type receptacle, connected to a properly grounded and polarized 120VAC, 15 Amp, single-phase, 60Hz circuit. Improper grounding or polarization can cause malfunctions like continuous sparking of burner igniters and create shock hazards.

Before operation, all loose components such as burner caps and grates must be properly seated. The burner igniters will click until the flame ignites when a knob is pushed and turned counterclockwise to "HI". Burner flames should be blue and stable, without yellow tips, excessive noise, or lifting from the burner. The sealed top burner flames should be approximately 1-1/2 inches high, while griddle and grill burner flames should be between 1-1/2 to 2 inches high. If flames are too yellow, indicating insufficient air, the air shutter (for grill and griddle only) should be adjusted counterclockwise to increase air inlet. No air shutter or low flame adjustment is necessary for sealed top burners. The griddle should be level or slightly tilted forward and should not rock; leveling screws are provided for adjustment.

Maintenance Features:

To maintain the appearance of the stainless steel surfaces, they should be cleaned by wiping with a damp soapy cloth, followed by rinsing with clear water and drying with a soft cloth to prevent water marks. Mild glass cleaner can be used for fingerprints and smears. For persistent discolorations or deposits, a non-scratching household cleanser or stainless steel polishing powder with a little water and a soft cloth can be used. Stubborn cases may require a plastic scouring pad or soft bristle brush with cleanser and water, rubbing lightly in the direction of the polishing lines or "grain" of the stainless finish. It is important to avoid excessive pressure to prevent marring the surface. A stainless steel cleaner/polish is recommended to protect the finish and maintain its appearance.

It is crucial to prevent deposits from remaining on the surface for long periods. Ordinary steel wool or steel brushes should not be used, as small bits of steel can adhere to the surface and cause rust. Salt solutions, disinfectants, bleaches, or cleaning compounds should not remain in contact with stainless steel for extended periods, as many of these chemicals can be harmful. Always rinse with water after exposure to such substances and wipe dry with a clean cloth.

For any burner adjustments, Thermador recommends that they be made by a qualified technician at the time of installation. Extreme care must be used during adjustments, as improper or lack of adjustments may void the warranty. An electrical wiring diagram and schematic are attached to the bottom of the cooktop chassis for access by a qualified service technician, and this information should not be removed or discarded. Regular checks for gas leaks using a soap solution are recommended for supply line connections; never use a flame to check for leaks.

Thermador PCS486GL Specifications

General IconGeneral
BrandThermador
ModelPCS486GL
CategoryCooktop
TypeGas
Number of Burners4
GriddleYes
Surface MaterialStainless Steel
Control TypeKnobs
MaterialStainless Steel
ColorStainless Steel
Warranty2 Years
Height5 inches
Ignition TypeElectronic

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