EasyManua.ls Logo

Thermal Arc PAK 5XT User Manual

Thermal Arc PAK 5XT
70 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermal Arc PAK 5XT and is the answer not in the manual?

Thermal Arc PAK 5XT Specifications

General IconGeneral
BrandThermal Arc
ModelPAK 5XT
CategoryWelding System
LanguageEnglish

Summary

OPERATING PRECAUTIONS

GASES AND FUMES

Hazards from plasma cutting process, requiring ventilation and respiratory protection.

ARC RAYS

Hazards to eyes and skin from arc rays, requiring protective eyewear and clothing.

ELECTRIC SHOCK

Danger of electrocution, requiring proper grounding and insulation precautions.

Declaration of Conformity

National Standard and Technical Specifications

Lists standards and technical requirements the product conforms to.

Statement of Warranty

GENERAL INFORMATION

SYSTEM DESCRIPTION

Describes the components and features of the PAK 5XT Plasma Arc Cutting System.

POWER SUPPLY SPECIFICATIONS

Details voltage, frequency, phase, amperage, output, and weight specifications.

TORCH SPECIFICATIONS

Lists torch configurations, lead lengths, current rating, weight, cutting range, and gas requirements.

SYSTEM ACCESSORIES

Lists available accessories for power supply and torch, including standoff control and cutting guides.

THEORY OF OPERATION

Explains how plasma cutting works and the role of gas and electricity in the process.

INSTALLATION

UNPACKING THE SYSTEM

Instructions for removing the PAK 5XT from its packaging and inspecting for damage.

EQUIPMENT ASSEMBLY

Steps for assembling the running gear, handle, and air line filter/regulator.

LOCATION

Guidance on selecting a suitable clean, dry location with adequate ventilation for operation.

GAS CONNECTIONS

Procedures for connecting compressed air supply, either shop air or gas cylinders.

ELECTRICAL CONNECTIONS

Details on connecting primary power and changing voltage configurations for the unit.

LIFTING INSTRUCTIONS

Recommended method for safely lifting and moving the power supply unit.

OPERATION

OPERATING CONTROLS

Identifies and explains the function of each control on the PAK 5XT power supply front panel.

PRE-OPERATION SET-UP

Outlines the necessary steps to prepare the system for cutting operations.

CUTTING OPERATION

Details the procedures for performing plasma cutting with both hand and machine torches.

GENERAL OPERATING NOTES

Provides general tips and reminders for safe and efficient cutting operations.

COMMON OPERATING PROBLEMS

Lists common cutting issues and their probable causes and remedies.

CUTTING SPEEDS

Presents a chart of optimum cutting speeds for mild steel based on material thickness.

SEQUENCE OF OPERATION

Illustrates the step-by-step sequence of system activation and cutting process.

SERVICE

TORCH MAINTENANCE

Instructions for routine inspection and replacement of consumable torch parts like tips and electrodes.

TORCH HEAD REPLACEMENT

Procedures for removing and replacing the torch head for both hand and machine torches.

TORCH SWITCH REPLACEMENT

Steps to replace the torch control switch assembly on the torch handle.

TORCH LEADS REPLACEMENT

Guide for disconnecting and replacing torch leads from the power supply and torch head.

POWER SUPPLY MAINTENANCE

Routine cleaning and inspection procedures for the power supply unit.

TROUBLESHOOTING GUIDE

A systematic guide to identify and resolve common system malfunctions and errors.

TEST PROCEDURES

Specific tests to diagnose problems, often involving voltage measurements and component checks.

PARTS LIST

ABOUT THE PARTS LIST

Explains the organization of the parts list, including item numbers, figures, and indices.

SYSTEM COMPONENTS & ACCESSORIES

Lists all major system components and accessories with catalog numbers and descriptions.

FRONT PANEL COMPONENTS

Details the parts located on the front panel of the power supply unit.

BASE COMPONENTS

Lists and illustrates components found in the base of the power supply unit.

UPPER CHASSIS COMPONENTS

Details components located in the upper chassis of the power supply unit.

LOWER CHASSIS COMPONENTS

Lists and illustrates components found in the lower chassis of the power supply unit.

BULKHEAD COMPONENTS

Details components located at the bulkhead connections of the power supply.

TORCH COMPONENTS

Lists the individual parts that make up the plasma cutting torch.

TORCH ACCESSORIES

Lists various accessories available for use with the plasma torch.

NUMERICAL INDEX

An index of all catalog numbers with cross-references to their corresponding figures and items.

REFERENCE DESIGNATOR INDEX

An index of electrical reference designators and their corresponding fig/item numbers.

Related product manuals