EasyManua.ls Logo

Thermal Arc PowerMaster 400SP Automation User Manual

Thermal Arc PowerMaster 400SP Automation
110 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Art # A-07790
POWERMASTER
400SP
Service Manual
500SP
Revision: AB Issue Date: October 30, 2008 Manual No.: 0-4971B
Operating Features:
AUTOMATION

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermal Arc PowerMaster 400SP Automation and is the answer not in the manual?

Thermal Arc PowerMaster 400SP Automation Specifications

General IconGeneral
Input Frequency50/60 Hz
Efficiency85%
Rated Output400 A at 36 VDC
Duty Cycle60% at 400A
Protection ClassIP23
Weight85kg

Summary

Safety Instructions and Warnings

Arc Welding Hazards

Details on electrical shock, arc rays, noise, fumes, and fire hazards during welding.

Principal Safety Standards

Lists key safety standards and regulations for welding and cutting operations.

General Safety Precautions

Outlines essential safety rules for arc welding, including electrical hazards and equipment use.

Introduction

How To Use This Manual

Guidance on navigating the manual and understanding its structure and notations.

Equipment Identification

How to locate and record model, serial, and part numbers for identification.

Machine Components

Identifies and labels the key parts and features of the welding machine.

Installation

Location and Voltage Setup

Guidelines for selecting an appropriate installation location and setting the voltage input.

Connecting Input Power

Detailed procedures for connecting 3-phase and single-phase input power safely.

Recommended MIG Setup

Steps for connecting the MIG torch and setting up the welding parameters.

Manual Operation

Welding Controls Overview

Explanation of the displays, buttons, and controls on the primary and secondary panels.

Menu Structure and Functions

Detailed breakdown of the menu system, including parameters and special functions.

Welding Setting Selection Guide

Guide for selecting appropriate welding parameters based on material and gas combinations.

Robotic Operation

Robot Interface INT06

Details on the INT06 interface for connecting power sources and robot controls.

Analog Inputs for Parameters

Configuration of analog inputs for welding parameter control via PC or front panel.

Robot Interface Schematic

Electrical schematic illustrating the connections for the robotic interface.

Welding Techniques and Service

Manual GMAW Welding Modes

Explains different arc transfer modes like dip, transitional, long, and spray arcs.

Maintenance Schedule

Recommended maintenance tasks performed at different intervals for optimal performance.

Troubleshooting Guides

Guide for diagnosing and resolving common system and welding process issues.

Advanced Service and Parts

Inverter Principle and PC Boards

Explanation of the inverter principle and descriptions of key PC boards.

Exploded View Parts List

Illustrated parts breakdown of the welding machine and its robotic components.

Options and Accessories

List of available wirefeeders, MIG guns, cables, and other accessories.

Warranty and Support

Limited Warranty Terms

Details on product warranty coverage, exclusions, and limitations of liability.

Global Customer Service Contact Information

Contact information for Thermal Arc customer service in various regions.

Related product manuals