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Thermal Arc
Welding System
POWERMASTER 400SP
Thermal Arc POWERMASTER 400SP User Manual
70 pages
Manual
Specs
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Art # A-07718
1/3
PHASE
208
V
230
V
460
V
400
V
POWERMASTER
320SP
400SP
Operator Manual
500SP
Version No:
AD
Issue Date:
Ma
r
ch 16, 2007
Manual No.:
0-4968
Operating Features:
2
Table of Contents
Default Chapter
1
Operator Manual
1
Table of Contents
4
Safety Instructions and Warnings
7
Arc Welding Hazards
7
Principal Safety Standards
10
Symbol Chart
11
Precautions de Securite en Soudage a L'arc
12
Dangers Relatifs Au Soudage À L'arc
12
Principales Normes de Securite
15
Graphique de Symbole
16
Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Machine Components (500SP, 400SP, and SP4000W)
18
Machine Components (400SP Compact Model)
19
Machine Components (320SP Compact Model)
20
Lifting Points
21
Power Supply Specifications (Part 1)
22
Power Supply Specifications (Part 2)
23
Wire Feeder Specifications
24
Features and Benefits Common to All Powermaster SP Systems
25
Features and Benefits Common to All Powermaster SP Systems (Con't)
26
Installation
27
Location
27
Transportation and Positioning
27
Fitting the Mains Cable into the Cable Gland
27
Voltage Change-Over
28
Connecting 3-Phase Input Power to 400SP or 500SP
29
Connecting Single-Phase Input Power to 320SP or 400SP or 500SP
31
Quick Start Set up
33
Recommended Setup for MIG
33
TWECO PULSEMASTER PMA5512 500 AMP Weld Gun
37
Installing a New Wire Conduit
38
Operation
39
General Safety Precautions
39
Welding Controls
40
Menu Structure
42
Main Menu
43
Special Functions
46
Smart GMAW, Pulse GMAW & Twinpulse Programs
47
Welding Setting Selection Guide
48
Section 5
51
Manual Gmaw Welding
51
Types of Weld Transfer Modes
51
Holding and Manipulating the Torch
52
Basics of Pulsed Arc Welding
54
Pulsed Arc Welding Parameters
55
Smart, Pulse or Twinpulse GMAW Welding
56
Conventional Manual GMAW/FCAW Welding
56
SMAW/STICK Welding
57
Section 6
59
Service
59
Maintenance
59
System Troubleshooting Guide
60
Welding Process Troubleshooting Guide
61
Error Codes
62
Appendix 1: Optional Accessories and Consumables
63
Appendix 2: Feed Roll Information
64
Appendix 3: Mounting the Torch Holder
65
Limited Warranty
66
Warranty Schedule
67
Global Customer Service Contact Information
69
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Thermal Arc POWERMASTER 400SP Specifications
General
Duty Cycle
60% at 400 A
Rated Output
400 A at 32 V
Open Circuit Voltage
70 V
Welding Processes
Stick, TIG
Processes
SMAW, GTAW
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